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Rockwell Automation Allen-Bradley Kinetix 5300 User Manual

Rockwell Automation Allen-Bradley Kinetix 5300
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User Manual
Original Instructions
Kinetix 5300 Single-axis
EtherNet/IP Servo Drives
Catalog Numbers 2198-C1004-ERS, 2198-C1007-ERS,
2198-C1015-ERS, 2198-C1020-ERS, 2198-C2030-ERS,
2198-C2055-ERS, 2198-C2075-ERS, 2198-C4004-ERS,
2198-C4007-ERS, 2198-C4015-ERS, 2198-C4020-ERS,
2198-C4030-ERS, 2198-C4055-ERS, 2198-C4075-ERS
This manual links to Kinetix 5300 Single-axis EtherNet/IP Servo Drives Fault
Codes Reference Data, publication 2198-RD006
, for fault codes. Download the
spreadsheet now for offline access.

Table of Contents

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Rockwell Automation Allen-Bradley Kinetix 5300 Specifications

General IconGeneral
BrandRockwell Automation
ModelAllen-Bradley Kinetix 5300
CategoryServo Drives
LanguageEnglish

Summary

Preface

About This Publication

Provides detailed installation instructions for Kinetix 5300 servo drives and system integration.

Download Firmware, AOP, EDS, and Other Files

Instructions on where to download firmware, AOP, EDS, and DTM files from Rockwell Automation.

Access Fault Codes

Links to the Kinetix 5300 Fault Codes Reference Data for fault descriptions and solutions.

Chapter 1 Start

About the Kinetix 5300 Servo Drive System

Overview of the Kinetix 5300 servo drive system and its integrated motion solution.

Drive Hardware and Input Power Configurations

Details on typical Kinetix 5300 system configurations with input power and 24V DC input connectors.

Typical Communication Configurations

Examples of Kinetix 5300 drive communication topologies: linear, ring, and star using controllers.

Safe Torque Off Configuration

Information on wiring external safety devices and cascading hardwired safety connections using the STO connector.

Catalog Number Explanation

Descriptions of Kinetix 5300 drive catalog numbers and their performance specifications.

Chapter 2 Plan the Kinetix 5300 Drive System Installation

System Design Guidelines

Guidelines for designing enclosures and planning the mounting of system components on the panel.

Electrical Noise Reduction

Best practices to minimize noise-related failures in Kinetix 5300 system installations.

Establish Noise Zones

Guidelines for routing cables for Kinetix 5300 drives to minimize noise issues.

AC Line Filter Selection

Details on selecting and installing AC line filters to meet CE requirements.

Chapter 3 Mount the Kinetix 5300 Drive System

Determine Mounting Order

Procedures for determining the mounting order of drives, especially in zero-stack configurations.

Drill-hole Patterns

Hole patterns provided for mounting drives in zero-stack or shared-bus configurations on the panel.

Mount Your Kinetix 5300 Drive

Step-by-step instructions for mounting Kinetix 5300 drives to the system panel.

Chapter 4 Connector Data and Feature Descriptions

Kinetix 5300 Connector Data

Illustrations and descriptions of connectors and indicators for Kinetix 5300 drive modules.

Understand Control Signal Specifications

Descriptions of digital inputs, Ethernet communication, encoder feedback, and Safe Torque Off features.

Feedback Specifications

Details on motor feedback and auxiliary feedback signals supported by Kinetix 5300 drives.

Safe Torque Off Safety Features

Explanation of the Safe Torque Off (STO) capability and how it safely turns off inverter power transistors.

Chapter 5 Connect the Kinetix 5300 Drive System

Basic Wiring Requirements

Contains basic wiring information for the Kinetix 5300 drives, including PWM servo system configurations and practices.

Determine the Input Power Configuration

Guidance on determining the type of input power within your facility for Kinetix 5300 drive systems.

Ground the Drive System

Information on grounding drives and panels to provide a ground path for protection against electrical shock.

Wire the Motor Power and Brake Connectors

Examples and guidelines for making motor power and brake connections to the drive's front connectors.

Ethernet Cable Connections

Procedure for connecting network cables for Kinetix 5300 drives and Logix 5000 controllers.

Chapter 6 Configure and Start up the Kinetix 5300 Drive System

Understand the Kinetix 5300 Front Panel

Explanation of the drive's front panel status indicators, four-character status display, and navigation buttons.

Configure the Kinetix 5300 Drive

Procedures for including the drive in Studio 5000 Logix Designer application and setting network parameters.

Configure the Motion Group

Steps to configure the motion group by creating a new motion group and assigning axes to it.

Configure Vertical Load Control Axis Properties

Details on configuring axis properties for vertical loads, including brake proving functionality.

Configure Induction-motor Frequency-control Axis Properties

Steps to configure induction-motor axis properties for various frequency control methods.

Apply Power to the Kinetix 5300 Drive

Procedure for applying power to the Kinetix 5300 system after wiring and configuration.

Test and Tune the Axes

Steps for testing axes and tuning parameters for proper operation.

Chapter 7 Troubleshoot the Kinetix 5300 Drive System

Safety Precautions

Important safety precautions to observe when troubleshooting the Kinetix 5300 servo drive.

General Troubleshooting

Common troubleshooting conditions that may require attention to improve performance.

Logix 5000 Controller and Drive Behavior

How Kinetix 5300 drives respond to drive faults/exceptions and configurable stopping actions.

Web Server Interface

Accessing web pages for drive diagnostics and fault information; pages are read-only.

Chapter 8 Remove and Replace Servo Drives

Before You Begin

Information needed before starting drive removal and replacement procedures, including tools and network settings.

Remove and Replace Kinetix 5300 Servo Drives

Steps for removing and replacing servo drives from the panel, including power and connection disconnection.

Start and Configure the Drive

Steps to configure a replacement drive, including reapplying power and setting network parameters.

Chapter 9 Kinetix 5300 Safe Torque Off Function

Certification

Details on TÜV Rheinland approval and safety standards met by Kinetix 5300 drives with hardwired STO.

Important Safety Considerations

User responsibilities for system validation, risk assessment, and project management for safety-related systems.

Description of Operation

Explanation of the Safe Torque Off (STO) feature and how it disables output power transistors for a Category 0 Stop.

Safe Torque Off Connector Data

Information on the 10-pin connector for cascading safety connections and its pinout.

Wire the Safe Torque Off Circuit

Guidelines for wiring Kinetix 5300 Safe Torque Off (STO) drive connections.

Safe Torque Off Feature

Explanation of the STO circuit's protection and safe operation in combination with other safety devices.

Appendix A Interconnect Diagrams

Interconnect Diagram Notes

Notes applicable to the wiring examples and system block diagrams for Kinetix 5300 system components.

Power Wiring Examples

Wiring examples and system block diagrams for Kinetix 5300 servo drives, including single-phase and three-phase operation.

Kinetix 5300 Servo Drive and Rotary Motor Wiring Examples

Wiring diagrams for Kinetix 5300 drives with compatible Allen-Bradley rotary motors.

System Block Diagrams

Block diagrams illustrating the Kinetix 5300 servo drives and their components.

Appendix B Upgrade Kinetix 5300 Drive Firmware

Before You Begin

Information required before starting firmware upgrade, including system requirements and catalog numbers.

Inhibit the Module

Steps to inhibit the Kinetix 5300 drive prior to performing a firmware upgrade.

Upgrade Your Firmware

Procedures for upgrading drive firmware using ControlFLASH Plus or ControlFLASH software.

Verify the Firmware Upgrade

Steps to verify if the firmware upgrade was successful using RSLinx software.

Appendix C Motor Control Feature Support

Frequency Control Methods

Descriptions of three open-loop frequency control methods: Basic Volts/Hertz, Fan/Pump, and Sensorless Vector.

Current Limiting for Frequency Control

Explanation of the current limiting module that prevents output current from exceeding OperativeCurrentLimit in Frequency Control mode.

Stability Control for Frequency Control

Feature to help remove resonances on larger motors by adjusting output frequency and voltage commands.

Skip Speeds

Configuration of skip-speed attributes to avoid continuous operation at resonant frequencies.

Flux Up

Methods to flux motor stator before controlled torque develops, involving voltage application.

Motor Category

Entering motor nameplate or datasheet values (phase-to-phase parameters) for rotary induction motors.

Selection of Motor Thermal Models

Information on two motor thermal-overload protection algorithms to prevent motor overheating.

Speed Limited Adjustable Torque (SLAT)

Special mode for web handling applications, typically operating as a torque regulator with automatic velocity regulation.

Motor Overload Retention

Feature protecting the motor in case of a drive power-cycle, preserving motor thermal state.

Phase Loss Detection

Feature to determine motor power wiring connection and current control, enabling torque proving functions.

Velocity Droop

Function useful for rigid mechanical coupling between motors, supporting Frequency, Velocity, or Position Control.

Commutation Self-sensing Startup

Feature to determine initial electrical angle for PM motors with incremental encoders without Hall sensors.

Commutation Test

Test to determine unknown commutation offset, polarity, or verify known offset and wiring.

Adaptive Tuning

Algorithm that monitors and adjusts filter parameters and control-loop gains for changing load conditions.

Virtual Torque Sensor

Feature providing an estimate of motor torque without a physical sensor for commissioning and maintenance.

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