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Rockwell Automation Allen-Bradley Kinetix 5500 Series User Manual

Rockwell Automation Allen-Bradley Kinetix 5500 Series
244 pages
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Kinetix 5500 Servo Drives
Catalog Numbers 2198-H003-ERS, 2198-H008-ERS, 2198-H015-ERS, 2198-H025-ERS, 2198-H040-ERS, 2198-H070-ERS
2198-H003-ERS2, 2198-H008-ERS2, 2198-H015-ERS2, 2198-H025-ERS2, 2198-H040-ERS2, 2198-H070-ERS2,
2198-CAPMOD-1300
User Manual
Original Instructions

Table of Contents

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Rockwell Automation Allen-Bradley Kinetix 5500 Series Specifications

General IconGeneral
ModelKinetix 5500 Series
TypeServo Drive
Environment RatingIP20
Shock Resistance15g for 11 ms
Control MethodEtherNet/IP
Communication ProtocolsEtherNet/IP
Safety FeaturesSafe Torque Off (STO), Safe Stop 1 (SS1)
FeedbackIncremental Encoder, Absolute Encoder
AxisSingle-axis
Operating Temperature0°C to 50 °C
Storage Temperature-40°C to 85 °C
Relative Humidity5% to 95% (non-condensing)

Summary

Kinetix 5500 Servo Drives

User Manual

Provides detailed installation instructions for mounting, wiring, and troubleshooting the Kinetix 5500 servo drives.

Important User Information

Summary of Changes

Chapter 1 Start

About the Kinetix 5500 Servo Drive System

Overview of the Kinetix 5500 servo drives and their integration into Kinetix Integrated Motion solutions.

Typical Hardware Configurations

Illustrates common single-phase, three-phase, shared AC, DC, and hybrid configurations for Kinetix 5500 systems.

Typical Communication Configurations

Details Ethernet communication topologies including linear, ring, and star for Kinetix 5500 drives.

Safe Torque-off Configurations

Explains hardwired and integrated safe torque-off (STO) configuration options for Kinetix 5500 drives.

Catalog Number Explanation

Provides descriptions and performance data for Kinetix 5500 drive catalog numbers.

Agency Compliance

Outlines applicable regulations and requirements for products installed within the European Union.

Chapter 2 Planning the Kinetix 5500 Drive System Installation

System Design Guidelines

Provides guidelines for designing enclosures and planning the mounting of Kinetix 5500 drive system components.

Transformer Selection

Guidance on selecting transformers to match voltage requirements to available service for Kinetix 5500 drives.

Circuit Breaker/Fuse Selection

Information on selecting appropriate circuit breakers and fuses for Kinetix 5500 drive systems.

Enclosure Selection

Assists in sizing an enclosure for Kinetix 5500 drive systems, considering heat dissipation.

Minimum Clearance Requirements

Details required clearances for Kinetix 5500 drives for airflow and installation.

Electrical Noise Reduction

Outlines best practices to minimize noise-related failures in Kinetix 5500 system installations.

Cable Categories for Kinetix 5500 Systems

Indicates zoning requirements for cables connecting to Kinetix 5500 drive components.

Noise Reduction Guidelines for Drive Accessories

Provides guidelines for mounting AC line filters or external shunt resistors for noise reduction.

External Shunt Resistor

Guidelines for mounting external shunt resistors inside or outside the enclosure.

Chapter 3 Mounting the Kinetix 5500 Drive System

Determining Mounting Order

Specifies mounting order based on power rating or amp rating for Kinetix 5500 drives.

Drilling Hole Patterns

Provides hole patterns for mounting drives in zero-stack or shared-bus configurations.

Mount Your Kinetix 5500 Drive

Step-by-step procedure for mounting Kinetix 5500 drives to the panel.

Chapter 4 Connector Data and Feature Descriptions

Kinetix 5500 Connector Data

Illustrates and identifies connectors and indicators for Kinetix 5500 servo drives.

Understanding Control Signal Specifications

Describes Kinetix 5500 digital inputs, Ethernet communication, and encoder feedback specifications.

Feedback Specifications

Details motor feedback signals accepted by Kinetix 5500 drives from Stegmann encoders.

Safe Torque-off Safety Features

Explains the safe torque-off (STO) capability and its application in hardwired and integrated safety.

Chapter 5 Connecting the Kinetix 5500 Drive System

Basic Wiring Requirements

Provides fundamental wiring information for Kinetix 5500 drives, including noise reduction.

Determine the Input Power Configuration

Guides on determining the type of input power connection for Kinetix 5500 systems.

Removing the Grounding Screws in Ungrounded Power Configurations

Details the procedure for removing grounding screws for ungrounded or corner-grounded power configurations.

Grounding the Drive System

Provides procedures for grounding Kinetix 5500 drives and capacitor modules to the system.

Wiring Requirements

Specifies wire size, strip length, and torque values for power and I/O wiring.

Wiring Guidelines

Provides general guidelines for wiring power connectors on Kinetix 5500 drives.

Wiring the Power Connectors

Offers examples and guidelines for making connections to input power connectors.

Wiring the Digital Input Connectors

Provides guidelines for making digital input connections to Kinetix 5500 drives.

Wiring Kinetix VP Motors

Details wiring for Kinetix 5500 drives with Kinetix VP motors using single cable technology.

Wiring Other Allen-Bradley Motors and Actuators

Explains wiring Kinetix 5500 drives with other Allen-Bradley motors and actuators via Hiperface-to-DSL kit.

Capacitor Module Connections

Provides guidelines for wiring the 2198-CAPMOD-1300 capacitor module.

External Shunt Resistor Connections

Provides guidelines for wiring the 2097-Rx external shunt resistor.

Ethernet Cable Connections

Details connecting network cables between CompactLogix/ControlLogix controllers and Kinetix 5500 drives.

Chapter 6 Configure and Start the Kinetix 5500 Drive System

Understanding the Kinetix 5500 Display

Explains the Kinetix 5500 drive's LCD status display, indicators, and navigation buttons.

Menu Screens

Describes how to access and navigate drive information screens using soft menu items.

Setup Screens

Details how to access and change drive settings like IP address and display parameters.

Startup Sequence

Describes the drive's self-test and initial state display upon power-up.

Configure the Drive

Instructions for including the drive in a Logix Designer application and setting network parameters.

Configure the Logix Designer Application Project

Steps for configuring the controller and creating a Logix Designer application project.

Configure the Kinetix 5500 Drive

Procedures for configuring Kinetix 5500 drives, including hardwired and integrated safety connections.

Continue Drive Configuration

Remaining configuration steps after establishing the drive in Logix Designer.

Configure the Motion Group

Steps to configure the motion group by assigning axes to it.

Configure Axis Properties

Guidelines for configuring servo motor, induction motor, and external encoder axis properties.

Download the Program

Procedure for downloading the Logix Designer application to the controller.

Apply Power to the Kinetix 5500 Drive

Steps to apply power to the Kinetix 5500 system after wiring and configuration.

Test and Tune the Axes

Procedures for testing and tuning axes using the Logix Designer application.

Understanding Bus Sharing Group Configuration

Explains how to configure bus sharing groups for Kinetix 5500 servo drives.

Chapter 7 Troubleshooting the Kinetix 5500 Drive System

Safety Precautions

Lists safety precautions to observe when troubleshooting Kinetix 5500 servo drives.

Interpret Status Indicators

Provides information on interpreting drive status indicators for diagnostics.

Fault Codes

Tables designed to help determine fault sources and appropriate resolution actions.

General Troubleshooting

Addresses conditions that may not result in fault codes but require troubleshooting for performance.

Logix5000 Controller and Drive Behavior

Explains how to configure Kinetix 5500 drives to respond to faults/exceptions.

Chapter 8 Removing and Replacing Servo Drives

Before You Begin

Lists necessary tools and precautions before starting drive removal and replacement.

Remove and Replace Kinetix 5500 Servo Drives

Step-by-step procedures for removing and replacing servo drives from the panel.

Start and Configure the Drive

Steps to configure a replacement drive, including network settings and software download.

Chapter 9 Kinetix 5500 Safe Torque-off - Hardwired Safety

Certification

Details TÜV Rheinland approval for Kinetix 5500 drives with hardwired safe torque-off.

Description of Operation

Explains how the safe torque-off feature works to disable output power transistors.

Probability of Dangerous Failure Per Hour (PFH)

Provides PFH data for safety-related systems classified in High-demand/continuous mode.

Safe Torque-off Connector Data

Details the 10-pin connector for cascading safety connections on Kinetix 5500 drives.

Wire the Safe Torque-off Circuit

Provides guidelines for wiring Kinetix 5500 safe torque-off drive connections.

Safe Torque-off Feature Bypass

Explains how to wire jumper signals to bypass the safe torque-off function.

Safe Torque-off Specifications

Lists signal specifications for Kinetix 5500 drives to maintain safety rating.

Chapter 10 Kinetix 5500 Safe Torque-off - Integrated Safety

Certification

Details TÜV Rheinland approval for Kinetix 5500 drives with integrated safe torque-off.

Description of Operation

Explains the STO function's response time and operation with GuardLogix controller.

Probability of Dangerous Failure Per Hour (PFH)

Provides PFH data for safety-related systems classified in High-demand/continuous mode.

Safe Torque-off Feature

Explains the STO feature's protection and use with other safety devices.

Out-of-Box State

Describes the initial state of 2198-Hxxx-ERS2 drives and configuration options.

Understanding Integrated Safety Drive Replacement

Explains complexities of replacing safety drives due to safety network number (SNN).

Replacing an Integrated Safety Drive in a GuardLogix System

Provides scenarios and actions for replacing integrated safety drives in GuardLogix systems.

Motion Direct Commands in Motion Control Systems

Explains using Motion Direct Commands (MDC) for initiating motion during Program mode.

Functional Safety Considerations

Discusses safety implications of using motion direct commands and STO bypass.

Safe Torque-off Specifications

Lists network and assembly specifications for safe torque-off functionality.

Appendix A Interconnect Diagrams

Interconnect Diagram Notes

Provides notes and information applicable to wiring examples in the appendix.

Power Wiring Examples

Illustrates single-phase and three-phase power wiring examples for Kinetix 5500 drives.

Bus-sharing Wiring Examples

Shows wiring examples for shared AC, AC/DC, and DC common bus configurations.

Shunt Resistor Wiring Example

Provides an example wiring diagram for connecting a 2097-Rx external shunt resistor.

Kinetix 5500 Drive and Motor/Actuator Wiring Examples

Illustrates wiring examples for Kinetix VP motors and MP-Series motors/actuators.

System Block Diagrams

Provides block diagrams of the Kinetix 5500 drive modules.

Appendix B Upgrade the Drive Firmware

Before You Begin

Lists minimum firmware and software versions required for upgrading drive firmware.

Configure Logix5000 Controller Communication

Steps to configure Logix5000 controller communication using RSLinx software.

Inhibit Feedback Only Axis

Procedure to inhibit an axis configured as Feedback Only before firmware upgrade.

Upgrade Firmware

Step-by-step guide to selecting and upgrading drive firmware using ControlFLASH.

Verify the Firmware Upgrade

Optional steps to verify if the firmware upgrade was successful using RSLinx.

Appendix C Sizing Multi-axis Shared-bus Configurations

Shared-bus Configurations

Provides information and examples for sizing Kinetix 5500 drive shared-bus configurations.

Shared AC Configurations

Details configuration restrictions and panel layout for Shared AC systems.

Shared DC Configurations

Details configuration restrictions and panel layout for Shared DC (common bus) systems.

Shared AC/DC Configurations

Details configuration restrictions and panel layout for Shared AC/DC systems.

Shared AC/DC Hybrid Configurations

Explains hybrid configurations with parallel converter drives for increased DC power.

Power Sharing Sizing Examples

Provides examples for sizing motors and drives based on load torque requirements.

Control Power Current Calculations

Factors to consider when calculating combined 24V DC current demand for system power supply.

Energy Calculations

Table for calculating total energy absorbing potential and determining shunt/capacitor needs.

Appendix D Induction Motor Support

Induction Motor Control Methods

Describes Basic Volts/Hertz and Sensorless Vector control methods for induction motors.

Basic Volts/Hertz

Explains Volts/Hertz operation, fixed voltage/frequency relationship, and curve patterns.

Sensorless Vector

Details Sensorless Vector mode using current resolver, slip estimator, and voltage boost.

Skip Frequency

Explains configuring SkipSpeed parameters to avoid resonant operating frequencies.

Appendix E EC Certifications

EC Type - Examination Certificate

Provides information on Kinetix 5500 servo drive certification.

EC Declaration of Conformity

Contains the EU Declaration of Conformity for Kinetix 5500 Servo Drives.

European Union Directives

Lists applicable EU directives for products with a CE mark.

Appendix F History of Changes

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