Rockwell Automation Allen-Bradley Kinetix 5100 User Manual (English)

Other manuals for Rockwell Automation Allen-Bradley Kinetix 5100

Selection Guide234 pages

Migration Guide96 pages

Questions and Answers:

R
Robert SmithAug 7, 2025
What to do if motor does not respond to a command in Rockwell Automation Servo Drives?
- K
  Kimberly FrazierAug 7, 2025
  If a motor isn't responding to commands in your Rockwell Automation Servo Drives, several factors could be at play. First, the axis might be disabled until the stopping time expires; try disabling the axis, waiting 1.5 seconds, and then re-enabling it. Check the motor wiring for any opens. Examine the motor cable shield connection. It's also possible the motor has malfunctioned, requiring repair or replacement. Ensure the coupling between the motor and machine hasn't broken. Verify the primary operation mode, velocity, or torque limits are correctly set. Finally, check the brake wiring, if applicable.
D
Donald MaldonadoAug 16, 2025
How to troubleshoot abnormal noise in Rockwell Automation Servo Drives?
- R
  Raymond CooperAug 16, 2025
  Abnormal noise in your Rockwell Automation Servo Drives can arise from several sources. If motor tuning limits are set too high, run Tune using KNX5100C software or the LED panel. Loose parts inside the motor may be the cause; remove them, return the motor for repair, or replace the motor. Check for loose through bolts or couplings and tighten them. Worn bearings can also generate noise, requiring the motor to be returned for repair. Mechanical resonance might be occurring, potentially necessitating a notch filter.
J
Justin BerryAug 20, 2025
What causes noise on command or motor feedback signal wires in Rockwell Automation Servo Drives?
- J
  Jason RiversAug 20, 2025
  Noise on command or motor feedback signal wires in Rockwell Automation Servo Drives can be attributed to several factors: failure to follow recommended grounding practices, which require verification of grounding and rerouting wires away from noise sources. Line frequency presence can also introduce noise, so verify grounding and reroute wires. Variable frequency, such as velocity feedback ripple or disturbances from gear teeth or ball screws, can be a cause; decouple the motor for verification and improve mechanical performance of components like the gearbox or ball screw mechanism.
A
Amy DixonAug 25, 2025
Why is there no rotation in my Rockwell Automation Servo Drives?
- B
  baileysherryAug 25, 2025
  If your Rockwell Automation Servo Drives are not rotating, several potential issues exist. Loose or open motor connections could be the cause, so check the motor wiring and connections. Foreign matter lodged in the motor can impede rotation; remove any obstructions. An excessive motor load can prevent rotation, so verify the servo system sizing. Worn bearings can also cause this issue, requiring the motor to be returned for repair. If the motor brake is engaged (if supplied), check the brake wiring and function, or return the motor for repair. Finally, ensure the motor is properly connected to the load by checking the coupling.
E
Erin MccarthyAug 28, 2025
What causes motor overheating in Rockwell Automation Servo Drives?
- W
  Wanda PettyAug 29, 2025
  Motor overheating in Rockwell Automation Servo Drives can occur due to an excessive duty cycle; adjust the command profile to reduce acceleration/deceleration or increase time. Another cause can be a partially demagnetized rotor, leading to excessive motor current, which requires returning the motor for repair.

Rockwell Automation Allen-Bradley Kinetix 5100 Specifications

General

Model	Kinetix 5100
Type	Servo Drive
Communication Protocol	EtherNet/IP
Protection Rating	IP20
Safety Features	Safe Torque Off (STO)
Feedback	Incremental Encoder, Absolute Encoder
Operating Temperature	0°C to 55°C
Storage Temperature	-40°C to 85°C
Humidity	5% to 95% non-condensing
Shock	15 g for 11 ms
Dimensions	Varies by model
Weight	Varies by model