Rockwell Automation Publication 2198-UM004D-EN-P - December 2022 457
Appendix A
Interconnect Diagrams
This appendix provides wiring examples to assist you in wiring the
Kinetix® 5100 drive system.
Interconnect Diagram
Notes
These notes apply to the wiring examples on the pages that follow.
Topic Page
Interconnect Diagram Notes 457
Power Wiring Examples 458
Passive Shunt Wiring Examples 463
Kinetix 5100 Drive/Rotary Motor Wiring Examples 464
Kinetix 5100 Servo Drive and Linear Actuator Wiring Examples 470
System Block Diagram 475
Table 145 - Interconnect Diagram Notes
Note Information
1 For power wiring specifications, see Wiring Requirements on page 86.
2 DC–, and P1, P2 terminals are not used. Do not remove the jumper between P1 and P2.
3 Single-phase control power is not phase limited. You can choose any two inputs (L1, L2, or L3), unless a fan or other item is powered on the AC line bus.
4 Only the 2198-E1xxxx-ERS, 2198-E2030-ERS, 2198-E4004-ERS, 2198-E4007-ERS, and 2198-E4015-ERS drives have an internal resistor for shunt purposes. A jumper
connects the internal shunt resistor, see Passive Shunt Wiring Examples
on page 463. Remove jumper only when wiring to an external shunt resistor.
5 For input fuse and circuit breaker sizes, see Circuit Breaker/Fuse Selection
on page 33.
6 Place the AC (EMC) line filters as close to the drive as possible and do not route very dirty wires in the same wireway. If routing in same wireway is unavoidable,
use shielded cable with shields grounded to the drive chassis and filter case. For AC line filter specifications, see Kinetix Servo Drives Specifications Technical
Data, publication KNX-TD003.
7 2198-TBIO I/O terminal block is required to make connections. Configure a digital output (OUTPUT1…OUTPUT6) as Brake Control in KNX5100C software. For digital
output specifications, see Digital Outputs on page 60.
8 The M1 contactor is optional - customer supplied. It is recommended when independent control of control power and main AC power is desired. Contactor coil
(M1) requires integrated surge suppressors for AC coil operation. See Kinetix Servo Drives Specifications Technical Data, publication
KNX-TD003.
9 See Brake Control Circuit Example on page 68 to size the customer-supplied interposing relay for your application. See Figure 30 on page 62 for the diode or MOV
suppression device for your application.
10 Servo On input must be removed when main power is removed or a drive fault occurs. A delay of at least 6.0 seconds must be observed before attempting to
enable the drive after main power is restored. The Kinetix 5100 drives are limited to 1 main power cycle per minute.
11 Ground plate connection must be used to meet CE and UK requirements. The motor ground termination has a direct path to the Kinetix 5100 drive for control of
common mode and EMI interference. However, we recommend this grounding practice regardless of CE and UK requirements. No external connection to ground
is required.
12 PE ground point is a mounting screw (see Connect the Braided Ground Strap Example
on page 85).
13 For motor cable specifications, see the Kinetix Motion Accessories Technical Data, publication KNX-TD004
.
14 MPL-B15xx-V/E…MPL-B2xx-V/E, MPL-B3xx-S/M…MPL-B9xx-S/M, MPL-A5xx, MPM-Bxx, MPM-A165xx…MPM-A215xx, MPF-Bxx, MPF-A5xx, and MPS-Bxxx encoders use
the +9V DC supply.
15 MPL-A/B15xx-H…MPL-A/B45xx-H, MPL-A15xx-V/E…MPL-A2xx-V/E, MPL-A3xx-S/M…MPL-A5xx-S/M, MPM-A115xx…MPM-A130xx, MPF-A3xx…MPF-A45xx, and MPS-Axxx
encoders use the +5V DC supply.
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