Repair Manual 125 MAX DD2
Page 56 Issue 01/2006
Installation of the engine on the chassis
▲ Warning: Before installing the engine on the chassis the installation instructions for the engine and the
installation instructions of the chassis manufacturer must be read and understood.
▲ Warning: Before commissioning the engine the operating instructions for the engine and the operating
instructions of the chassis manufacturer must be read and understood.
➩ Remove the completed engine from the trestle mounting plate.
➩ Secure the engine on the attachments provided on the Kart chassis. Refer to the installation and operating
instructions.
Installation of the fuel pump
▲ Warning: Overflowing and spilt gasoline must
be absorbed immediately with a
binding agent and correctly disposed
of. Do not work with open flames and
sources of ignition. Fuel must not be
allowed to come into contact with hot
engine parts and components - risk
of fire and explosion.
➩ Connect the fuel supply hose (Item 6) and the
hose to the carburetor (Item 7).
➩ Connect the impulse pipe (Item 8).
➩ Attach the fuel pump (Item 9).
◆ Note: The fuel pump used cannot be
repaired and must be replaced in the
event of malfunction by ROTAX new
part No. 684 200.
◆ Note: The exact installation position should be obtained from the operating and installation
instructions for the Kart.
◆ Note: On assembly, make sure that all pipes are correctly connected, see Fig. 100.
Fig. 100
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