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Rotax 125 MAX evo User Manual

Rotax 125 MAX evo
108 pages
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für ROTAX®-Motoren Type / for ROTAX®-engines type
125 MAX evo
125 JUNIOR MAX evo
125 MINI MAX evo
125 MICRO MAX evo
Teile-Nr. / Part no.: 297730
Ausgabe / Edition: 07 2016
BRP-Rotax GmbH & Co KG | Rotaxstrasse 1 | 4623 Gunskirchen, Austria | T: +43 7246 601 0 | F: +43 7246 637 0
www.rotax.com | www.rotax-kart.com
Einbauhinweise und Betriebsanleitung
Installation instructions and operator´s manual

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Rotax 125 MAX evo Specifications

General IconGeneral
Engine TypeSingle-cylinder, 2-stroke
Bore54 mm
Stroke54.5 mm
Cooling SystemWater-cooled
Intake SystemReed valve
Balancer ShaftYes
Displacement124.8 cm³
Max Power30 hp
IgnitionDigital
LubricationPremix
StarterKick start

Summary

Installation Instructions

General Information and Warnings

Covers general advice, warnings, and identification for engine installation.

Fuel System Installation

Steps for installing and connecting the fuel system components.

Carburetor and Control Installation

Procedure for installing the carburetor and its control cable.

Radiator Installation

Instructions for mounting the engine radiator and coolant hoses.

Mounting Plate Finalization

Steps for finalizing the engine mounting plate assembly.

Wiring Harness Installation

Procedure for installing the main wiring harness on the mounting plate.

Battery and Spark Plug Installation

Steps for installing the battery, its wiring, and the spark plug.

RAVE Control Unit and Gear Oil

Installation of the RAVE control unit and checking gear compartment oil level.

Engine Mounting, Drive Chain, and Exhaust

Procedures for engine attachment, drive chain fitting, and exhaust system installation.

Finishing Work and Venting

Completing the installation, including finishing work and gear compartment venting.

Operator's Manual

Engine Design and Technical Description

Overview of engine design, type, cooling, ignition, and systems.

Engine Operation Media

Information on fuel, coolant, and battery requirements for engine operation.

Engine Tuning and Calibration

Guidance on engine tuning, carburetor calibration, and transmission ratio selection.

Clutch and Sprocket Maintenance

Procedures for maintaining and exchanging clutch drums and chain sprockets.

Operating Limits and Engine Start/Stop

Guidelines for operating limits, starting, and stopping the engine safely.

Engine Procedures and Maintenance Schedule

Running-in procedures, exhaust valve timing, and component maintenance.

Kart Transport and Preservation

Instructions for transporting the kart and preserving the engine during storage.

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