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Rotax 503 UL - User Manual

Rotax 503 UL
39 pages
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ROTAX.
f
I
l
OFERATORIS
IWANUA-L
ENGINE
TYPE
Sos
uL
equipped
with
breakerless
dual
ignition
system
and
BING
carburetor
EDITION:
12
1990
This
manual
contains
i-po"t
ffi
infolmation
concerning
your
engine.
ft
must
remain
with
the
engine
at
time
of
resale.
rl
I
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Rotax 503 UL Specifications

General IconGeneral
Bore72 mm
Stroke61 mm
Type2-stroke, 2-cylinder
Maximum Power50 hp (37 kW) at 6500 rpm
IgnitionElectronic
Oil2-stroke oil
Fuel SystemCarburetor
Reduction Gear Ratio2.58:1

Summary

Safety and General Information

General safety points

General safety guidelines for operating the engine and ensuring user safety.

Foreword

Introductory remarks about the ROTAX engine and its design.

Engine Operation and Starting Procedures

Pre-start check

Essential checks before starting the engine to ensure safe and proper operation.

Procedure

Detailed steps for starting the ROTAX 503 UL engine.

Break-in procedure

Instructions for the initial break-in period of the engine.

Fuel, Oil, and Carburetion System

Mixing procedure

Step-by-step guide for correctly mixing fuel and oil for the engine.

BING Carburetor - typical description

Description and overview of the BING carburetor used on the engine.

Ignition, Electrical, and Instruments

Ignition System - General

Overview of the engine's dual ignition system.

Wiring diagram

Diagram illustrating the wiring connections for the ignition system.

Electric starter fitted to p.t.o. side

Details on installing an electric starter on the Power Take-Off (PTO) side.

Electronic tachometer

Information about the electronic tachometer for engine RPM monitoring.

Maintenance Procedures

Maintenance schedule

Schedule outlining routine maintenance tasks and intervals.

Rewind starter

Instructions for checking and replacing the rewind starter cord.

Cooling system

Maintenance procedures for the engine's cooling system, including V-belt.

Troubleshooting and Technical Data

Trouble shooting

Guidance on identifying and resolving common engine problems.

Technical data

Comprehensive technical specifications and operational values for the engine.

Main torquing specifications

Important torque values for engine assembly and maintenance procedures.

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