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Rotax 503 UL User Manual

Rotax 503 UL
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I
A.
8.)
Exhaust systems:
Considerable
effort has
gone
into the
design of the
ROTAX
exhaust
systems. Any
changes may
seveEly detedonte
performance,
rcliability, engine life, fuel economy,
and the system's
ability to
reduce
noise
to acceptable
levels.
Do not use other exhaust
systems clairrd to improve
over the stock
components. Do
not
make any changes to the exhaust system supplied.
Vibotiou due to
imprcper
suspcnsion is
any
exhaust
system's wont enemy,
Prcperly mounted
and
maintained,
your
exhaust system will
provide
a
long
service life.
Never
remove
coupling spring
with
a sharp object which could Dtark
the spriDg material.
A rounded
scrcw-driver shank
or a hook fashioned froDl 1/8"
bar
is
idea.l. Safety-widng
of springs is highly
re-
cornmended. Exhaust ball sockets should be kepr lubdcated
by a heat Fsistaot
grease
to allow for
movement belween ensine and nuffler.
9.)
Propeller
gear
type
"B":
9.1.) Mounting
instructions:
CarefuUy clean contact areas between oankcase
and
geatbox
housing.
Clean
and de-grease
taper
and
1/2" interior
thread ofp.t.o. crankshaft,
and interior taper
ofdrive
gear.
Install
drive
gear
and lock washer, apply LOCTITE
221 on hex.
screw l2'-
20
UNF x
50 and
toroue to
60 No
(530
in.lb.). Do not apply LOCTITE
ro the taper!
Apply LOCTITE 648
on
gearbox
housing, insert new
O-ring and keep it in
irs location
wirh
some
grease.
Apply LOCTITE 221
on 4 stud drcads M8
and sqew rhem into
crankcas€.
Install
gealbox
assembly and righter it
with
4
hex. nuts M8. All
6 nuts M8 to
bo toqued
to 22 Nm
(195
in.lb.).
Inspect
conEct
position
of oil &ain
plug
(bottom)
ond vetrt
plug
(top).
Secure drain
plug with
approved locking whe.
Only applicable for configuration
with separate
gopeller
flange:
Degrease
gear
prop
shaft
taper, drcad and bolt Ml2 x 1,5 LH
(left
hand)- Fit
prope
cr hub and apply I-octire
221
(vio-
let)
on
taper and thread.
ATTENTION:
left
hard
thlead! Toque:
60 No
(530
in.lb.)
T
^'

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Rotax 503 UL Specifications

General IconGeneral
BrandRotax
Model503 UL
CategoryEngine
LanguageEnglish

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