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Rotax 503 UL DCDI - User Manual

Rotax 503 UL DCDI
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OPERATORS MANUAL
FOR ENGINE TYPES
part no.: 899050
ROTAX® 447 UL SCDI
ROTA
X ® 503 UL DCDI
ROTA
X ® 582 UL DCDI Mod. 90
ROTAX® 582 UL DCDI Mod. 99
ROTAX ® 447 UL SCDI
ROTA
X ® 503 UL DCDI
ROTA
X ® 582 UL DCDI

Table of Contents

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Rotax 503 UL DCDI Specifications

General IconGeneral
Engine Type2-cylinder, 2-stroke
Displacement503 cc
Bore72 mm
Compression Ratio6.5:1
Stroke61 mm
Maximum Power50 hp
IgnitionDCDI
Weight (dry)32 kg
Fuel TypeAvgas
Lubrication SystemPre-mix
Oil Type2-stroke oil

Summary

Introduction

Remarks

Manual purpose, safety information, and reference to other documentation.

Engine Serial Number

How to identify and use the engine serial number for inquiries and orders.

Safety

Repeating Symbols

Explanation of symbols like WARNING, CAUTION, and NOTE used in the manual.

Safety Information

Critical safety warnings, usage conditions, and operational responsibilities.

Technical Documentation

Information sources, manual references, and notes on illustration details.

List of Amendments

Description of Design

447 UL SCDI and 503 UL DCDI Specifications

Technical specifications for the 447 UL SCDI and 503 UL DCDI engines.

582 UL DCDI and Mod. 99 Specifications

Technical specifications for the 582 UL DCDI and 582 UL DCDI mod. 99 engines.

Type Description

Explanation of the type designation composition for different ROTAX engines.

447 UL SCDI Engine Views

Illustrations showing PTO and lateral views of the 447 UL SCDI engine.

503 UL DCDI Engine Views

Illustrations showing PTO and lateral views of the 503 UL DCDI engine.

582 UL DCDI Engine Views

Illustrations showing PTO and lateral views of the 582 UL DCDI engine.

Technical Data

Dimensions

Provides bore, stroke, and displacement data for engine models.

Weights

Lists dry weights of engines and components in kilograms and pounds.

Fuel Consumption

Details fuel consumption rates at take-off and continuous performance.

Direction of Rotation

Specifies the propeller shaft rotation direction when viewed from the PTO side.

Description of Systems

Cooling System

Explains air cooling for 447/503 UL SCDI engines.

582 UL DCDI Cooling System

Details the liquid cooling system for the 582 UL DCDI engine.

582 UL DCDI Mod. 99 Cooling System

Details the liquid cooling system for the 582 UL DCDI mod. 99 engine.

Fuel System

Describes fuel-oil mixture and oil injection systems for engines.

Lubrication System

Details mixture lubrication, oil injection, and gearbox lubrication.

Rotary Valve Drive and Gearbox Lubrication

Explains lubrication for the rotary valve drive and gearbox.

Electric System

Explains ignition units and generators for 447 and 503/582 UL DCDI engines.

Propeller Gearbox

Lists available gear ratios for Type B, C, and E gearboxes.

Operating Parameters

General Operating Data

Covers engine speed, take-off performance, oil capacity, temperatures, and pressure.

447 UL SCDI Performance Graphs

Shows engine performance, torque, and fuel consumption curves for 447 UL SCDI.

503 UL DCDI Performance Graphs

Shows engine performance, torque, and fuel consumption curves for 503 UL DCDI.

582 UL DCDI Performance Graphs

Shows engine performance, torque, and fuel consumption curves for 582 UL DCDI.

582 UL DCDI 48;Mod. 99 Performance Graphs

Shows engine performance, torque, and fuel consumption curves for 582 UL DCDI models.

Operating Media

Covers coolant, fuel types, mixing procedures, and lubricants.

Coolant

Mixing ratio of antifreeze/water and coolant specifications.

Fuel

Lists approved fuels and cautions for fuel usage.

Mixing Procedure

Step-by-step guide for mixing fuel and oil.

Lubricants

Details engine, gearbox, and rotary valve drive lubricants.

Standard Operation

Before Engine Start

Guidelines for pre-operation checks and ensuring readiness.

Daily Checks

Essential checks to perform daily before engine operation.

Pre-flight Checks

Details pre-flight inspection procedures for the engine.

Engine Start

Instructions and warnings for starting the engine.

Prior to Take-off

Covers warming up and throttle response tests before flight.

Ignition Unit Check

Instructions for checking the ignition system before operation.

Operation in Flight

Guidance on engine operation during flight.

Special Operating Conditions: Water

Discusses dangers and precautions related to water exposure.

Noise

Information on noise reduction through silencers and mufflers.

Winter Operation

Discusses challenges and considerations for winter operation.

Carburetor Icing

Explains types of carburetor icing and remedies.

Abnormal Operation

Engine Stop During Flight

Procedure for engine stoppage while airborne.

Exceeding Limits

Actions for exceeding engine speed, temperature, and fuel pressure limits.

Checks

Engine Preservation

Procedures for protecting the engine during storage periods.

Engine Preservation for Long-Term Storage

Detailed steps for preserving the engine for over 4 weeks.

Trouble Shooting

Basic Troubleshooting

Identifies common issues with fuel and spark, and suggests basic checks.

Specific Issues and Remedies

Addresses engine running with ignition off and knocking under load.

Authorized Distributors

Europe

Lists authorized distributors in Austria, Germany, UK, Hungary, Italy, Poland, Romania, etc.

America

Lists authorized distributors in Canada, USA, and South America.

Asia

Lists distributors in China, CIS, India, Indonesia, Iran, Israel, Japan, Korea, UAE.

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