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Rotax 912-UL User Manual

Rotax 912-UL
64 pages
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
OPERATORS MANUAL
FOR ROTAX® ENGINE TYPE 912 SERIES
ROTAX® 912 ULS 3 WITH OPTIONS
part no.: 899371

Table of Contents

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Rotax 912-UL Specifications

General IconGeneral
Displacement1211 cc
Bore x Stroke79.5 mm x 61 mm
Compression Ratio9.0:1
TBO (Time Between Overhaul)2000 hours
Engine Type4-cylinder, 4-stroke
Power Output80 hp
Cooling SystemLiquid/air-cooled
Fuel TypeAvgas 100LL or unleaded automotive gasoline
Oil Capacity3 liters
Fuel System2 carburetors
Oil SystemDry sump forced lubrication with separate oil tank
Reduction Gear Ratio2.43:1
Max Continuous Power75 hp (56 kW)

Summary

3) Introduction

3.1 Remarks

Outlines the manual's purpose: familiarize owners with basic operating instructions and safety information.

3.2 Engine serial number

Explains the importance of the engine serial number for identification, parts ordering, and modifications.

4) Safety

4.1 Repeating symbols

Defines symbols (Warning, Caution, Note) used throughout the manual to highlight critical information.

4.2 Safety information

Provides crucial safety advice for flight operations, engine limitations, pilot qualifications, and maintenance.

4.3 Technical documentation

Lists essential ROTAX technical documents and manuals for continued airworthiness and maintenance.

6) List of amendments

7) Description of design

7.1 Type description

Details the engine's type designation, including configuration, certification, and propeller shaft types.

7.2 Denomination of cylinders

Illustrates and labels the engine's cylinders from lateral and top views for identification.

8) Technical data

8.1 Dimensions

Presents key engine dimensions like bore, stroke, displacement, and compression ratio for different models.

8.2 Weights

Lists dry weights for various engine configurations (2/4, 3) and optional equipment like alternators.

8.3 Fuel consumption

Provides fuel consumption data in liters per hour for take-off and continuous performance settings.

8.4 Direction of rotation

Specifies the propeller shaft rotation direction when viewed from the power take-off side.

9) Description of systems

9.1 Cooling system

Explains the closed-circuit liquid cooling system for cylinder heads and ram-air cooling for cylinders.

9.2 Fuel system

Illustrates the fuel flow path from the tank to carburetors, including filters and fuel pump.

9.3 Lubrication system

Describes the dry sump lubrication system, including oil pump, oil filter, and oil tank.

9.4 Electric system

Details the engine's dual ignition system, generator, and charging coils for ignition circuits.

9.5 Propeller gearbox

Covers propeller gearbox reduction ratios and the integrated overload clutch functionality.

9.5.1 Hydr. governor for const. speed propeller, vacuum pump

Lists gear ratios for hydraulic governors or vacuum pumps driven via the propeller reduction gear.

10) Operating instructions

10.1 General limits of operation

Specifies operating speeds, performance limits, and conditions for engine types 912 UL/A/F and 912 ULS/S.

10.2 Operating media

Details specifications and recommendations for coolants, fuels, and lubricants used with the engine.

10.3 Standard operation

Provides step-by-step instructions for daily checks, pre-flight procedures, engine start, and take-off.

10.4 Abnormal operation

Outlines procedures and warnings for handling unusual engine behavior and emergencies during flight.

11) Checks

11.1 Engine preservation

Provides recommendations for protecting valve guides against corrosion during periods of non-operation.

12) Trouble shooting

12.1 Reporting

Explains the procedure for reporting engine malfunctions or occurrences to the manufacturer via a form.

13) Authorized Distributors for ROTAX Aircraft Engines

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