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Rotax 914 F User Manual

Rotax 914 F
274 pages
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Table of Contents

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Rotax 914 F Specifications

General IconGeneral
Compression Ratio9.0:1
Type4-cylinder, horizontally opposed
Bore79.5 mm
Stroke61 mm
Fuel TypeAVGAS 100LL minimum
Cooling SystemLiquid-cooled cylinder heads, air-cooled cylinders
Fuel Consumption20 L/h
Fuel SystemDual carburetors
Weight64 kg (dry)

Summary

3 Introduction

3.1 Remarks

General notes and guidance for using the manual and contacting service partners.

3.2 Engine serial number

Information on locating and using the engine serial number for inquiries.

4 Safety

4.1 Repeating symbols

Explanation of symbols used for warnings, attention, and notes.

4.2 Safety information

General warnings and responsibilities for engine use and maintenance.

4.3 General operating and safety instructions

Guidelines for safe engine operation, maintenance, and handling.

4.4 Technical documentation

List of relevant documentation for engine servicing and operation.

7 Description of design

7.1 Type description

Description of different engine types (F2, F3, F4) based on propeller shaft.

7.2 Engine versions

Catalog of available ROTAX 914 F engine versions and configurations.

7.3 Engine components, engine views, numbering of cylinders, definition of main axes

Identification and illustration of engine components and coordinate axes.

8 Technical data

8.1 Limits of operation

Refer to Operator's Manual for engine operation limits.

8.2 Operating media / Capacity

Refer to Operator's Manual for operating media and capacities.

8.3 Fuel consumption

Refer to Operator's Manual for fuel consumption data.

8.4 Weights

Refer to Operator's Manual for engine weight specifications.

8.5 Engine / Components

Detailed technical specifications of the engine and its components.

9 Description of the systems

9.1 Cooling system

Details on the liquid cooling system for cylinder heads and air cooling for cylinders.

9.2 Fuel system

Overview of the fuel system components and flow.

9.3 Lubrication system

Description of the dry sump forced lubrication system.

9.4 Electric system (Ignition, generators)

Overview of the ignition system and generators.

9.5 Turbo charger and control system

Explanation of the turbocharger and its control system.

9.6 Propeller gearbox

Description of the propeller gearbox and its versions.

9.7 Connections for instrumentation

Connections for various engine instrumentation.

11 Maintenance

11.1 General proceeding instructions

General instructions for performing maintenance and service work safely.

11.2 Trouble shooting

Guidance on identifying and resolving engine malfunctions.

11.3 Basic information

Essential information regarding spare parts, tools, and qualified personnel.

11.4 Auxiliary tools

List of special tools and devices required for maintenance.

11.5 Measuring tools

List of measuring instruments needed for maintenance.

11.6 Special tools and devices

Tools and devices indicated in the spare parts list.

11.7 Consumables

List of specified materials and consumables for maintenance.

11.8 Securing elements

Methods for securing components and preventing loosening.

11.9 Tightening torques

General and specific tightening torques for screw connections.

11.10 Treatment of corrosion and surface damages

Procedures for treating corrosion and surface damage on parts.

11.11 Engine preservation

Methods for preserving the engine during storage.

12 Maintenance Checks

12.1 Periodical maintenance

Types of periodical maintenance checks.

12.2 Maintenance Schedule

Planned maintenance intervals for the engine.

12.3 Maintenance Instructions

Detailed instructions for performing maintenance tasks.

12.4 Special checks

Additional checks beyond standard maintenance.

13 Maintenance of the various systems

13.1 Fuel system

Maintenance of the engine fuel system.

13.2 Lubricating system

Maintenance procedures for the engine lubrication system.

13.3 Cooling system

Maintenance procedures for the engine cooling system.

13.4 Ignition system

Maintenance of the engine ignition system.

13.5 Turbo charger and exhaust system

Maintenance of the turbocharger and exhaust system.

13.6 Control system of the turbo charger

Maintenance of the turbocharger control system.

13.7 Temperature- and pressure observation

Observing engine temperatures and pressures.

14 Maintenance of components

14.1 Electric starter

Maintenance of the electric starter.

14.2 Sprag clutch

Maintenance of the sprag clutch.

14.3 Rev. counter drive

Maintenance of the rev counter drive.

14.4 Propeller gearbox

Maintenance of the propeller gearbox.

14.5 Cylinder head — removal

Steps for removing the cylinder head.

14.6 Cylinder and piston - removal

Steps for removing the cylinder and piston.

14.7 Hydraulic valve tappets

Checking and handling hydraulic valve tappets.

14.8 Push rods

Inspecting push rods for straightness and fit.

14.9 Fitting of piston and cylinder assembly

Procedures for fitting pistons and cylinders.

15 Wear limits for ROTAX 914 F

16 Form Sheets

16.1 Form Sheet for Cylinders and Pistons

Template for cylinder and piston inspection data.

16.2 Form Sheet for igniton unit

Template for ignition unit inspection data.

16.3 Form Sheet for electric starter

Template for electric starter inspection data.

16.4 Form sheet for crack detection

Template for recording crack detection results.

17 ROTAX Authorized Distributors for Aircraft Engines

18 Reporting

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