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Rotax MML-912 User Manual

Rotax MML-912
170 pages
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MAINTENANCE MANUAL
(LINE MAINTENANCE)
FOR ROTAX® ENGINE TYPE 912 SERIES
part no.: 899735
ROTAX® 912 ULS 3 WITH OPTIONS

Ref. No.: MML-912

Table of Contents

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Rotax MML-912 Specifications

General IconGeneral
Cooling SystemLiquid-cooled
Compression Ratio9.0:1
Reduction Gear Ratio2.43:1
TypeFour-stroke, horizontally opposed
Fuel TypeAvgas or automotive gasoline
Fuel SystemDual carburetor
Lubrication SystemDry sump
Power Output60.0 kW (80.4 hp) at 5, 800 rpm

Summary

INTRO

Foreword

Guidance on reading the manual before maintenance.

Chapter Structure

Explains the manual's structure based on ATA standards.

TABLE OF AMENDMENTS

Approval

States the technical content approval authority and conditions.

GENERAL NOTE

Introduction

Overview of the maintenance of ROTAX 912 Series engines.

Abbreviations and Terms

Lists and defines abbreviations and terms used in the manual.

Safety Notice

Details safety warnings, cautions, and notices used in the manual.

AIRWORTHINESS LIMITATIONS

Introduction

Information about Airworthiness Limitations for ROTAX 912 Series.

MAINTENANCE

Introduction

Overview of maintenance for ROTAX 912 Series engines.

Authorized Personnel

Requirements for personnel performing maintenance tasks.

Procedure Notes

Important notes and warnings for carrying out maintenance procedures.

TIME LIMITS

Introduction

Checks related to operation periods to avoid engine troubles.

Definition of Terms

Defines operating hours, time limits, and life cycles.

General Overhaul (TBO)

Approved length of operation before mandatory overhaul.

SCHEDULED MAINTENANCE CHECKS

Introduction

Owner/user responsibility for engine maintenance and airworthiness.

Scheduled Maintenance Checks

Lists periodic inspections required after specified operating periods.

Visual Inspection

General scope of visual inspection for damage and abnormalities.

UNSCHEDULED MAINTENANCE CHECKS

Introduction

Procedures for inspections after engine faults or unusual events.

Examination After Engine Failure

Finding possible causes of engine failure through phenomena observation.

Exceeding Maximum Engine RPM

Procedures for exceeding maximum engine RPM limits.

MAINTENANCE OF THE SYSTEMS

Introduction

Section supplements the maintenance check list with system explanations.

REPLENISHING OPERATING FLUIDS

Introduction

Steps to replenish operating fluids and overview of fill capacities.

Coolant Check/Replenish

Steps for checking and replenishing coolant.

Oil Level Check/Replenish

Procedure for checking and replenishing engine oil level.

SCHEDULED MAINTENANCE

Engine Cleaning

Guidelines for cleaning the engine safely and environmentally.

Leakage Check

Visual inspection for leaks and locating causes.

Checking the Compression

Procedure for checking engine compression using differential pressure.

Test Run of Engine

Steps for performing an engine test run.

Oil Change

Procedure for changing engine oil.

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