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Rotax 912 ULS 3 User Manual

Rotax 912 ULS 3
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OPERATORS MANUAL
FOR ROTAX® ENGINE TYPE 912 SERIES
ROTAX® 912 ULS 3 WITH OPTIONS
part no.: 899374
Ref. No.: OM-912

Table of Contents

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Rotax 912 ULS 3 Specifications

General IconGeneral
BrandRotax
Model912 ULS 3
CategoryEngine
LanguageEnglish

Summary

Safety Warnings

General Warning

General safety warning regarding operating the engine and consulting manufacturer's handbook.

Safety Information

Key Safety Symbols

Explanation of symbols like WARNING, CAUTION, NOTICE, and NOTES.

Safety Notices

Normal Use Safety

Key safety precautions for normal operation and prohibited uses.

Operational Safety Guidelines

Maintenance and Storage

Details pre-flight checks, authorized servicing, and storage protection.

Operational Precautions

Operating Instructions

Operating Limits - 912 A/F/UL

Coolant Operating Limits - 912 A/F/UL

Additional Operating Limits - 912 A/F/UL

Operating Limits - 912 S/ULS

Performance and Speed Limits

Specifies engine performance data, take-off/continuous speeds, and idle speed.

Operational Parameters

Details acceleration limits, oil pressure, oil temperature, and EGT.

Coolant Operating Limits - 912 S/ULS

Conventional Coolant Limits

Specifies max coolant and cylinder head temperatures for conventional coolant.

Waterless Coolant Limits

Specifies max cylinder head temperatures for waterless coolant.

Additional Operating Limits - 912 S/ULS

Engine Start, Fuel, and Auxiliaries

Specifies limits for engine start temp, fuel pressure, and accessory power consumption.

Operating Media: Coolant

Operating Media: Fuel

Operating Media: Lubricants

Standard Operation

Daily Checks

Pre-Flight Preparation and Checks

Before Engine Start

Instructions for pre-flight checks and safety.

Oil Level Check

Engine Start Procedure

Engine Start Safety

Warning against operating the engine with persons near the aircraft.

Engine Start Steps

Step-by-step procedure for starting the engine, including fuel, choke, throttle, ignition, and oil pressure checks.

Reduction Gear Start Procedure

Reduction Gear with Shock Absorber

Specific care for starting with reduction gear and shock absorber.

Pre-Takeoff Procedures

Engine Warm-up and Safety

Safety warnings and procedures for warming up the engine.

System Checks

Checks for throttle response, ignition, and propeller governor.

Flight Operations and Engine Shutdown

Take-off and Cruising

Procedures for take-off, climb, cruising, and monitoring parameters.

Engine Shut-off

Procedure for safely shutting down the engine after flight.

Cold Weather Operations

Cold Start Procedures

Describes cold start conditions and limitations.

Icing Prevention

Discusses carburetor icing and its remedy.

Cold Weather Fuel Icing

Water in Fuel Icing

Explains how water in fuel can cause icing and troubles.

Fuel Icing Remedies

Lists remedies for water in fuel, including fuel selection and separators.

Abnormal Operation

Abnormal Operation: Engine Speed and Temperature

In-Flight Start and Speed Exceedance

Procedures for starting in flight and handling engine overspeed.

Temperature Exceedance Management

Actions for cylinder head and oil temperature exceedances.

Abnormal Operation: Oil Pressure Issues

Low Oil Pressure During Flight

Actions for low oil pressure during flight and checking oil system.

Low Oil Pressure on Ground

Actions for low oil pressure on ground and checking oil system.

Troubleshooting

Troubleshooting: Engine Start and Run Issues

Starting Problems and Engine Run Issues

Causes and remedies for engine not starting, rough idling, and ignition off.

Load and Oil Pressure Issues

Troubleshooting knocking under load and low oil pressure.

Troubleshooting: Oil Level and Cold Start

Oil Level Issues

Cause and remedy for increasing oil level.

Cold Start Problems

Causes and remedies for difficult cold starts and high oil pressure.

Performance Data

Performance Graphs - 912 A/F/UL

Variable Pitch Propeller Data - 912 A/F/UL

Performance Drop with Altitude - 912 A/F/UL

Performance Graphs - 912 S/ULS

Standard Conditions Performance

Graphs showing torque, engine output, and propeller power requirement vs. engine speed.

Variable Pitch Propeller Data - 912 S/ULS

Performance Data Table

Table of engine performance data for variable pitch propellers.

Performance Graph for Non-Standard Conditions - 912 S/ULS

Altitude Performance Graph

Graph showing performance drop with increasing flight altitude and temperature.

Description of Systems

Cooling System Description

Fuel System Description

Lubrication System Description

Electric System Description

Propeller Gearbox Description

Checks

Engine Preservation and Return to Operation

Engine Preservation Procedure

Procedure for engine preservation to protect against corrosion.

Return to Operation Procedure

Procedure for returning a preserved engine to operation.

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