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Horizontal End Suction Pump for Chemical Process, ASME B73.1-2001
Installation, Operation, and Maintenance Manual – CPP21
CONTENTS
SECTION ONE - PRODUCT DESCRIPTION ....................................................................................................................5
1.1 INTRODUCTION ................................................................................................................................................5
1.2 PUMP CASE, IMPELLER, AND WEAR RINGS ......................................................................................................6
1.2.1 Pump Case .................................................................................................................................................6
1.2.2 Impeller and Wear Rings ...........................................................................................................................6
1.3 CASE COVER ......................................................................................................................................................6
1.4 BEARING FRAME ...............................................................................................................................................6
SECTION TWO - SAFETY ..............................................................................................................................................7
2.1 IDENTIFICATION OF SAFETY INSTRUCTIONS IN THE OPERATING MANUAL .....................................................7
2.2 QUALIFICATION AND TRAINING OF OPERATING PERSONNEL .........................................................................7
2.3 HAZARDS IN THE EVENT OF NON-COMPLIANCE WITH THE SAFETY INSTRUCTIONS .......................................8
2.4 COMPLIANCE WITH REGULATIONS PERTAINING TO SAFETY AT WORK ...........................................................8
2.5 SAFETY INSTRUCTIONS RELEVANT FOR OPERATION ........................................................................................8
2.6 SAFETY INSTRUCTIONS RELEVANT FOR MAINTENANCE, INSPECTION AND ASSEMBLY WORK .......................8
2.7 UNAUTHORIZED ALTERATIONS AND SPARE PARTS ..........................................................................................9
2.8 UNAUTHORIZED MODES OF OPERATION .........................................................................................................9
SECTION THREE - TRANSPORT & STORAGE ............................................................................................................. 10
3.1 SHIPPING ARRANGEMENTS ........................................................................................................................... 10
3.2 UNLOADING AND CHECKING EQUIPMENT .................................................................................................... 10
3.3 TRANSPORT ................................................................................................................................................... 10
3.4 STORING ........................................................................................................................................................ 11
3.5 CONSERVATION ............................................................................................................................................. 13
SECTION FOUR - INSTALLATION .............................................................................................................................. 15
4.1 CONCRETE FOUNDATION PREPARATION ...................................................................................................... 15
4.2 LEVELING BASEPLATE .................................................................................................................................... 16
4.3 GROUTING ..................................................................................................................................................... 18
4.3.1 Equipment/Material Required ............................................................................................................... 18
4.3.2 Grouting Precautions .............................................................................................................................. 18
4.3.3 Grouting Procedure ................................................................................................................................ 18
SECTION FIVE - PIPING AND ALIGNMENT ................................................................................................................ 21
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