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rulmeca RDR BL3 - User Manual

rulmeca RDR BL3
40 pages
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RULLI RULMECA S.p.A., Via Toscanini 1, 24011 Almè, BG , Italy
Tel +39-035.4300111 - Email: vendite@rulmeca.it - Web: www.rulmeca.com
TECHNICAL MANUAL
FOR THE RDR BL3 DRIVE ROLLER
Rev 0.2

Table of Contents

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Summary

1 Introduction

Information on Using the Technical Manual

Instructions on choosing and installing RDR BL3 Drive Rollers and how to use the manual.

Notices in this Document

Alerts to hazards during RDR BL3 use, categorized by severity (Hazard, Warning, Caution).

Basic Safety Instructions

Essential safety guidelines for installation and use, emphasizing qualified personnel and compliance.

2 Near Conveyor Hazards

Personal Injury Hazards

Details risks of personal injury from electrical work, maintenance, and moving parts.

Faults and Prohibitions

Checks for visible damage, response to faults, and forbidden actions like tampering or dismantling.

Installing in Complex Systems

Considerations for integrating the RDR BL3 into complex logistic systems and documentation.

3 Packaging and Deliveries

Delivered Drive Rollers

Information on how Drive Rollers are packed, tested, and identified with quality control labels.

4 Principals

Roller Distance and Package Transfer

Factors determining roller pitch and ensuring correct package movement on the conveyor.

Roller Alignment and Load Distribution

Ensuring linear transfer via horizontal alignment and even load distribution on rollers.

Choosing Drive Roller and Gear Ratio

Guidance on selecting the Drive Roller and determining the correct gear reduction ratio.

Drive Roller Selection Example and Speed Conversions

Practical example for Drive Roller selection and formulas for speed unit conversions.

5 Motion Transmission Systems

Strap and Poly-V Belt Transmission

Details on strap transmission and Poly-V belt systems for motion transfer.

Poly-V Belt Specifications and Fitting Recommendations

Table of Poly-V belts and fitting guidelines for optimal Drive Roller performance.

6 The RDR BL3 Drive Roller

Configuration of the RDR BL3 Drive Roller

Details various configurations: tube types, lagging, pinion options, and connector types.

General Characteristics and Performance Data

Dimensional, environmental, electrical data, and performance specifications for the Drive Roller.

Drive Roller Labelling

Explains the adhesive label on the Drive Roller and its role in tracing manufacturing data.

7 Technical Drawings for Drive Roller

Mechanical Installation

8 Wiring

Wiring Prerequisites and Power Supply

Conditions before wiring, safety, and guidelines for selecting a suitable 24VDC power supply.

Prevention of Electromagnetic Interference (EMI)

Techniques to minimize EMI, including filtering, shielding, and proper grounding.

Protection from Spikes on DC Line

Measures to protect against voltage spikes and surges on the DC supply line.

Electrical Protection of the Drive Roller

Recommendations for short circuit protection, including fitting a 5A instantaneous fuse.

9 Connecting the Drive Roller

General Wiring and Cable Specifications

Overview of the RDR BL3 Drive Roller's cable, connector, pinout, and wire specifications.

Starting and Stopping the Drive Roller

Procedure for operating the Drive Roller using external connections for start/stop functions.

Adjusting Drive Roller Speed

Methods for adjusting speed using voltage signals and potentiometers, with speed tables.

Reversal of Direction of Drive Roller

How to change the Drive Roller's rotation direction using a signal input and default behavior.

10 Fault Signals

Fault Signal Operation and PLC Connection

Explains fault signal output logic and how to connect it to a PLC input via an additional relay.

Thermal Overload Fault

Details on motor overheating, power limitation, automatic restart, and causes.

Overcurrent Fault

Explanation of overload protection due to jams, motor stop, and restart procedure.

11 Drive Roller Current Absorption Tables

Reduction Ratio 12:1 and 16:1 Current Data

Current absorption tables for Drive Rollers with 12:1 and 16:1 reduction ratios.

Reduction Ratios 24:1 to 96:1 Current Data

Current absorption tables for Drive Rollers with 24:1, 36:1, 49:1, 64:1, and 96:1 reduction ratios.

12 Conveyor Commissioning Procedure

Procedure for Accidents or Faults

Steps for handling accidents or faults, including emergency stops, first aid, and fault resolution.

13 Recapitulation of Instructions for Efficient Operation

14 Additional Cable

15 Decommissioning - Dismantling the Drive Roller

16 Disposal of the Drive Roller

17 Warranty

18 Certificate of Installation

19 Data Request Form for Drive Rollers Application

rulmeca RDR BL3 Specifications

General IconGeneral
Brandrulmeca
ModelRDR BL3
CategoryEngine
LanguageEnglish