EasyManua.ls Logo

SALCOR 3G User Manual

SALCOR 3G
14 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
SALCOR INC
P. O. Box 1090
Fallbrook, CA 92088-1090
Telephone: (760) 731-0745
Fax: (760) 731-2405
jscruver@aol.com
INSTALLATION, OPERATION
& MAINTENANCE MANUAL
UV DISINFECTION UNIT
MODEL 3G
Made
With
Pride in
the USA
Question and Answer IconNeed help?

Do you have a question about the SALCOR 3G and is the answer not in the manual?

SALCOR 3G Specifications

General IconGeneral
BrandSALCOR
Model3G
CategoryAccessories
LanguageEnglish

Summary

I. Installation Instructions

Shipping Carton Components

Lists components included in the shipping carton for the UV unit.

Installer Supplied Items

Lists additional materials the installer must provide for installation.

Critical Safety Warnings

Highlights risks of electric shock from improper grounding and harmful UV light exposure.

II. Two Installation Options

Ground Installation Method

Describes connecting the unit in a ground installation scenario to drain pipes.

Pump Tank Installation Method

Details connecting the unit within a pump tank system.

III. Detailed Installation Steps

Disinfection Chamber Placement

Steps for positioning the 3-inch disinfection chamber and connecting pipes.

Riser Pipe and Handle Preparation

Instructions for cutting the 4-inch riser pipe and 1-inch lamp handle to size.

UV Lamp Cable and Socket Connection

Guides on connecting the lamp cable socket to the UV lamp pins, emphasizing secure contact.

UV Lamp Insertion into Quartz Tube

Procedures for carefully inserting the UV lamp into the quartz tube without damage.

Handle and Frame Assembly Waterproofing

Steps for sealing threaded connections with Teflon tape and tightening the gland nut.

Teflon Sheath Cleaning and Gasket Lubrication

How to clean the Teflon sheath and lubricate rubber gaskets for proper function.

Sub-Assembly Insertion and Orientation

Guides for inserting the frame/handle assembly and ensuring correct rotational alignment.

Cable Management and Junction Box Securing

Instructions for tucking excess cable and securing the junction box to the riser pipe.

Watertight Conduit Connector Installation

Steps for installing the conduit connector to the junction box and ensuring a watertight seal.

Electrical Connections and Circuit Breaker

Requirements for a dedicated circuit breaker and connecting power/alarm wires.

Final Installation Checks and Power-Up

Procedures for final checks, including effluent flow and indicator light status.

IV. Maintenance and Service

UV Lamp Replacement Procedure

Detailed steps for replacing the UV lamp, including safety and disassembly.

Lamp Replacement: Power Off and Disassembly

Steps to turn off power, remove the junction box, and lift out the sub-assembly.

Lamp Replacement: Cleaning and Disconnection

Instructions for cleaning the chamber and disconnecting the old UV lamp.

Lamp Replacement: New Lamp Installation

Guides on connecting the new lamp, seating it correctly, and reassembling the handle.

Cleaning the Teflon Sheath

Procedure for cleaning the Teflon sheath using detergent and isopropyl alcohol.

Reinsert Assembly and Check Indicators

Instructions for reinserting the cleaned assembly and verifying operation via indicator light.

V. Electrical Connections on the Alarm Board

Connect Alarm Wires to TB5

Connect alarm wires to the appropriate terminal block (TB5) for your specific alarm circuit requirements.

Connect Power Wires to TB4

Connect power wires to the Power Inlet Terminal Block (TB4) and the ground wire to the ballast.

VI. Declaration of Conformity

VII. Parts List for Salcor Model 3G UV Unit

VIII. Description of the Functional Operation of the Salcor Model 3G Unit Alarm Board

Alarm Board Power Flow

Explains how 120 VAC power is fed, routed through fuses and terminal blocks to the ballast and UV lamp.

Green Indicator Light Functionality

The Green Indicator light shows when there is correct lamp current.

Alarm Relay Contact Terminal Block TB5

Identifies connection points S & T on the alarm relay contact terminal block TB5.

Limited Warranty

Warranty Coverage and Duration

Covers defects in material/workmanship for 24 months; repair/replacement at factory.

Warranty Limitations and Exclusions

Excludes misuse, negligence, external parts, and consequential damages.