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Santon Premier Plus 150 - User Manual

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PRE-PLUMBED UNVENTED MAINS PRESSURE WATER HEATER
120, 150, 170, 210, 250 and 300 LITRE CAPACITY INDIRECT MODELS
INSTALLATION AND SERVICING INSTRUCTIONS
IMPORTANT: PLEASE READ AND UNDERSTAND THESE INSTRUCTIONS
BEFORE COMMENCING INSTALLATION. PLEASE LEAVE THIS MANUAL
WITH THE CUSTOMER FOR FUTURE REFERENCE.

Questions and Answers

Summary

Introduction to PremierPlus SystemFit

General Requirements for Installation

Component Check List

List of components supplied with the PremierPlus SystemFit unit for installation.

Siting the Unit

Guidance on vertically mounting the unit and selecting a suitable location.

Water Supply Requirements

Requirements for the cold water supply, pressure, and flow rate.

Outlet and Terminal Fittings

Limitations of Use

Operational Summary

Outline Specifications

Thermostat and Control Systems

Automatic Bypass Valve

Primary Circulating Pump Details

General Installation Procedures

Pipe Fittings and Connections

Details on connecting pipes, compression fittings, and thread types for the unit.

Cold Feed Connection

Recommendations for the cold water supply connection, including stopcock.

Pressure Reducing Valve Installation

Information on the 3.5 bar pressure reducing valve and its placement.

Pressure Relief Valve Installation

Guidance on using the pressure relief valve for balanced cold water supply.

Expansion Vessel Installation

How to connect and support the expansion vessel to accommodate water expansion.

Tundish Installation

Placement and safety considerations for the tundish.

Drain Taps and Hot Water Outlet

Secondary Circulation System

Installation - Discharge Requirements

Building Regulation G3 Requirements

Building Regulation G3 requirements for conveying discharge safely.

Discharge Pipe D1 Sizing and Connection

Sizing and connection of discharge pipe D1 from safety devices to tundish.

Tundish Placement and Fitting

Placement and fitting of the tundish according to regulations.

Discharge Pipe D2 Requirements

Requirements for discharge pipe D2 from tundish to termination point.

Worked Example of Discharge Pipe Sizing

Installation - Primary Circuit

Boiler Selection Criteria

Criteria for selecting a compatible boiler for the PremierPlus SystemFit.

Indirect Thermal Cut-Out and Motorised Valve

Importance and function of the indirect thermal cut-out and motorised valve.

Wiring Guidelines

Guidelines for electrical wiring by a competent electrician.

Heating System Controls Setup

Connecting and setting up heating system controls via the wiring centre.

Programmer and Room Temperature Sensor

Commissioning Procedures

Filling the Unit with Water

Procedure for filling the unit with water and checking connections.

System Checks After Filling

Checks for leaks, strainer cleaning, and relief valve operation.

Indirect Primary Circuit Commissioning

Filling, venting, and testing the indirect primary circuit and controls.

Automatic System By-Pass Adjustment

Maintenance of the System

Maintenance Requirements Overview

Essential maintenance tasks for unvented hot water systems.

Internal Cylinder Inspection

Inspecting the cylinder internally via the immersion heater boss.

Safety Valve Operation Check

Manually operating relief valves to check for blockages.

Strainer Cleaning Procedure

Cleaning the strainer element for the pressure reducing valve.

Descaling Immersion Heaters

Procedure for draining the unit and descaling immersion heaters.

Immersion Heater Removal and Replacement

Expansion Vessel Charge Pressure Check

Re-Commissioning After Maintenance

Benchmark Log Book Entry

User Instructions and Warnings

Critical Warnings for Users

Warnings about water discharge and tampering with safety valves.

Understanding the Benchmark Scheme

Information about the Benchmark Scheme for installation and servicing.

Temperature Controls for Immersion Heaters

Heating Operation by Boiler

Flow Performance Characteristics

Operational Faults Overview

Fault Finding and Servicing Guide

Important Servicing Prerequisites

Key points before servicing, including competent persons and spare parts.

Troubleshooting Common Faults

Guide to identifying and rectifying operational faults and their causes.

Warning on Tampering with Controls

Warning about tampering with safety valves invalidating the guarantee.

Product Guarantee Information

Guarantee Invalidation Warning

Warning about tampering with relief valves invalidating the guarantee.

Detailed Guarantee Terms

Terms and conditions of the manufacturer's guarantee for the product.

Environmental Considerations

Mains Pressure Hot Water System Commissioning Checklist

Service Record Maintenance

Spares Stockists Information

Summary

Introduction to PremierPlus SystemFit

General Requirements for Installation

Component Check List

List of components supplied with the PremierPlus SystemFit unit for installation.

Siting the Unit

Guidance on vertically mounting the unit and selecting a suitable location.

Water Supply Requirements

Requirements for the cold water supply, pressure, and flow rate.

Outlet and Terminal Fittings

Limitations of Use

Operational Summary

Outline Specifications

Thermostat and Control Systems

Automatic Bypass Valve

Primary Circulating Pump Details

General Installation Procedures

Pipe Fittings and Connections

Details on connecting pipes, compression fittings, and thread types for the unit.

Cold Feed Connection

Recommendations for the cold water supply connection, including stopcock.

Pressure Reducing Valve Installation

Information on the 3.5 bar pressure reducing valve and its placement.

Pressure Relief Valve Installation

Guidance on using the pressure relief valve for balanced cold water supply.

Expansion Vessel Installation

How to connect and support the expansion vessel to accommodate water expansion.

Tundish Installation

Placement and safety considerations for the tundish.

Drain Taps and Hot Water Outlet

Secondary Circulation System

Installation - Discharge Requirements

Building Regulation G3 Requirements

Building Regulation G3 requirements for conveying discharge safely.

Discharge Pipe D1 Sizing and Connection

Sizing and connection of discharge pipe D1 from safety devices to tundish.

Tundish Placement and Fitting

Placement and fitting of the tundish according to regulations.

Discharge Pipe D2 Requirements

Requirements for discharge pipe D2 from tundish to termination point.

Worked Example of Discharge Pipe Sizing

Installation - Primary Circuit

Boiler Selection Criteria

Criteria for selecting a compatible boiler for the PremierPlus SystemFit.

Indirect Thermal Cut-Out and Motorised Valve

Importance and function of the indirect thermal cut-out and motorised valve.

Wiring Guidelines

Guidelines for electrical wiring by a competent electrician.

Heating System Controls Setup

Connecting and setting up heating system controls via the wiring centre.

Programmer and Room Temperature Sensor

Commissioning Procedures

Filling the Unit with Water

Procedure for filling the unit with water and checking connections.

System Checks After Filling

Checks for leaks, strainer cleaning, and relief valve operation.

Indirect Primary Circuit Commissioning

Filling, venting, and testing the indirect primary circuit and controls.

Automatic System By-Pass Adjustment

Maintenance of the System

Maintenance Requirements Overview

Essential maintenance tasks for unvented hot water systems.

Internal Cylinder Inspection

Inspecting the cylinder internally via the immersion heater boss.

Safety Valve Operation Check

Manually operating relief valves to check for blockages.

Strainer Cleaning Procedure

Cleaning the strainer element for the pressure reducing valve.

Descaling Immersion Heaters

Procedure for draining the unit and descaling immersion heaters.

Immersion Heater Removal and Replacement

Expansion Vessel Charge Pressure Check

Re-Commissioning After Maintenance

Benchmark Log Book Entry

User Instructions and Warnings

Critical Warnings for Users

Warnings about water discharge and tampering with safety valves.

Understanding the Benchmark Scheme

Information about the Benchmark Scheme for installation and servicing.

Temperature Controls for Immersion Heaters

Heating Operation by Boiler

Flow Performance Characteristics

Operational Faults Overview

Fault Finding and Servicing Guide

Important Servicing Prerequisites

Key points before servicing, including competent persons and spare parts.

Troubleshooting Common Faults

Guide to identifying and rectifying operational faults and their causes.

Warning on Tampering with Controls

Warning about tampering with safety valves invalidating the guarantee.

Product Guarantee Information

Guarantee Invalidation Warning

Warning about tampering with relief valves invalidating the guarantee.

Detailed Guarantee Terms

Terms and conditions of the manufacturer's guarantee for the product.

Environmental Considerations

Mains Pressure Hot Water System Commissioning Checklist

Service Record Maintenance

Spares Stockists Information

Santon Premier Plus 150 Specifications

General IconGeneral
TypeUnvented
MountingVertical
Maximum Operating Pressure10 bar
Maximum Operating Temperature70°C
Heating Element Power3 kW
Cylinder MaterialDuplex stainless steel
Anode TypeNone required
Diameter550 mm
InsulationCFC-free polyurethane
Warranty25 years on the cylinder

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