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PCD2.M150
SBC PCD2.M150 User Manual
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Document 26/737; Edition EN22 │ 2013-1
1-26
Manual
PCD1/ PCD2 Series
2
Table of Contents
Default Chapter
2
Table of Contents
2
Document History
8
Brands and Trademarks
9
1 Graphical Index
10
Pcd1.M110/M120/M130/M125/M135
10
Pcd2.M110/M120/M150
11
Pcd2.M170
12
Pcd2.M480
13
2 Guidance
14
Introduction
14
Planning an Application with PCD1/2/3 Components
15
Cabling
17
Cable Routing
17
3 Saia PCD ® Classic Cpus and Expansion Housings
18
System Overview
18
Outphased Saia PCD ® S
18
Saia PCD ® Web-Server
18
General Technical Details
19
System Resources
21
Program Blocks
21
Computation Ranges for Count Types
21
Media
22
CPU Overview
24
Pcd1.M1Xx
24
Block Diagram : Pcd1.M1Xx
25
Hardware and Firmware Versions for the PCD1
26
Firmware Upgrade for the PCD1.M110, PCD1.M120 and PCD1.M130
27
Firmware Upgrade for the PCD1.M125 and PCD1.M135
27
Pcd2.M1X0/M480 Hardware and Firmware
28
Block Diagram : Pcd2.Mxx0
31
Hardware and Firmware Versions for the PCD2.M110/M120
33
Hardware and Firmware Versions for the PCD2.M150
33
FW < V0D0 (until Early 2007)
33
Hardware and Firmware Versions for the PCD2.M150, FW ≥ V0D0 (Since Early 2007)
34
Mounting
35
Mounting Position and Ambient Temperature
35
Expansion Housings and Bus Cables
36
Expansion with PCD2 Components
37
Expansion with PCD3 Components
39
Expansion with PCD4 Components
40
Installation and Addressing of PCD2 I/O Modules
41
Insertion of I/O Modules
41
Address and Terminal Designation
41
Cable Layout
42
Dimensions
43
Power Supply and Connection Plan
44
External Power Supply
44
Earthing and Connection Plan
45
Internal Power Supply
47
Capacity of Internal Power Supply
47
Pcd1.M1X0 and Pcd1.M1X5 Operating States
48
Pcd2.M1X0/M480 Operating States
49
Pin Configuration PCD1
50
Pin Configuration PCD2
51
Expansion of User Memory
52
Basics
52
Memory Location of the User Program, the Resources, Texts and Dbs
52
Example Of A Memory Configuration
52
Pcd1.M1X0
55
PCD1.M125 and PCD1.M135
57
Pcd2.M110/M120/M150
59
Partitioning Options for User Memory
62
Data Storage in Case of Power Outage
63
Backup of the User Program (Flash Card for PCD2.M170/M480)
64
General
64
Copying The Application To The Flash Card (Backup)
65
Backup/Restore of RAM Texts/Dbs at Run-Time
67
Hardware Clock (Real Time Clock)
72
Clock Module PCD2.F500 (Obsolete, PCD2.M110/M120 Only)
72
Monitoring the CPU (Watchdog)
73
PCD1 Hardware Watchdog
73
PCD2 Hardware Watchdog
74
Software Watchdog for PCD1 and PCD2
76
Internal LED Displays and Small Terminals
77
Outphased Displays and Small Terminals
77
PCD2.F510 7-Segment LED Display (PCD2.M110/M120/M150 Only)
77
PCD2.F530 7-Segment LED Display (PCD2.M120/M150 Only)
79
Pcd7.D16X Small Terminal Kits
80
Interrupt Inputs
81
Basics
81
Pcd2.M480
82
Pcd2.M120/M150/M170
82
Run/Stop or Run/Halt Switch (PCD2.M170/M480 Only)
84
HALT Switch on PCD1.M125 and PCD1.M135
85
HALT Switch on PCD1.M125 and PCD1.M135 as Input
85
Storing Data in EEPROM
86
Resetting the Outputs on STOP or HALT (PCD2 Only)
87
Presence/Voltage Monitoring for Expansion Unit (PCD2 Only)
88
4 Saia PCD Classic Communication Interfaces
89
General Informations
89
Outphased Interface Modules
89
SBC S-Net
90
Summary of PCD1 / PCD2 Onboard Interfaces
91
Summary of PCD1 Plug-In Interface Modules
92
Summary of PCD2 Plug-In Interface Modules
93
Onboard Interfaces
94
PGU Connection (PORT # 0, PCD1 and PCD2) (RS-232) for Connecting Programming Devices
94
PGU Connection (PORT # 0, PCD1 and PCD2) (RS-232) as Communication Interface
95
PGU Connection (PORT # 0, Only on Pcd2.M1X0) (RS-485) as Communication Interface
96
Communication Interface PORT # 1, Only on PCD1.M110
97
Communiaction Interface PORT # 6, Only on PCD2.M480
98
USB Interface as PGU Interface. on PCD2.M480
99
Profi S-Net on PCD2.M480
100
Plug-In Interfaces Modules: Socket a
101
22 With PCD7.F110, Port #1 (with PCD1.M110 Hard-Wired)
101
With PCD7.F120 (Suitable for Modem), Port #1
103
(Without PCD1.M110)
103
With PCD7.F121, Port #1 (Without PCD1.M110)
104
Current Loop with PCD7.F130, Port #1 (Without PCD1.M110)
105
With PCD7.F150, Port #1 (Without PCD1.M110)
107
MP-Bus with PCD7.F180, Port #1 (Without PCD1.M110)
108
Modem Communication
110
Serial Interfaces: Socket B(1) or B2
111
With PCD2.F520 (PCD2 Only)
111
With PCD2.F520
113
Full with PCD2.F522 (Suitable for Modem)
118
Ethernet TCP / IP
120
Profibus
121
Profibus DP Master, Module PCD7.F750
122
Profibus DP Slave, Module Pcd7.F77X
124
Profibus FMS, Module PCD7.F700
126
L on W Orks ® (Freely Configurable LON Nodes)
128
Connection Module for MP-Bus PCD2.T500
130
Communications Signals
130
Controls on PCD2.T500
130
Connection and Wiring
131
Supply Possibilities
132
Configuration Examples
133
Communications Times for MP-Bus
134
Calculation of Line Length
134
Maximum Line Length for 24 VDC Supply
136
5 Input/Output (I/O) Modules
137
General Informations
137
Overview
137
Outphased I/O-Moduels PCD2
141
Power Consumption of PCD2 Input/Output Modules
143
Maximal Current Consumption from Base Units
143
Digital Input Modules
144
Pcd2.E11X, 8 Digital Inputs
145
PCD2.E160/161, 16 Digital Inputs, Ribbon Cable Connector
147
PCD2.E165/166, 16 Digital Inputs, Spring Terminal Connectors
150
Digital Input Modules, Electrically Isolated
152
Pcd2.E61X, 8 Digital Inputs, Electrically Isolated
155
Digital Output Modules
157
PCD2.A300, 6 Digital Outputs for 2 a each
158
PCD2.A400, 8 Digital Outputs for 0.5 a each
160
PCD2.A460, 16 Digital Outputs for 0.5 a Each, with Ribbon Connector
162
PCD2.A465, 16 Digital Outputs, for 0.5 a each
165
Digital Output Modules, Electrically Isolated
167
PCD2.A200, 4 Relays with Make Contacts, with Contact Protection
168
PCD2.A210, 4 Relays with Break Contacts, with Contact Protection
170
PCD2.A220, 6 Relays with Make Contacts, Without Contact Protection
172
PCD2.A250, 8 Relays with Make Contacts, Without Contact Protection
174
PCD2.A410, 8 Digital Outputs for 0.5 a Each, Electrically Isolated
176
Digital Combined Input and Output Modules
178
PCD2.B100, 2 Inputs + 2 Outputs + 4 Digital Inputs/Outputs (Selectable)
179
Multi-Functional Input/Output Modules
182
PCD2.G400, Multi-Functional Input/Output Module
183
PCD2.G410, Multi-Functional I/O Module with Elect. Isolated Digital I/O
184
Analogue Input Modules
186
Pcd2.W10X, Analogue Inputs, 4 Channels, 12 Bit Resolution
187
Pcd2.W11X, Analogue Inputs, 4 Channels, 12 Bit Resolution
190
Pcd2.W2X0, Analogue Inputs, 8 Channels, 10 Bit Resolution
195
Pcd2.W3X0, Analogue Inputs, 8 Channels, 12 Bit Resolution
201
Analogue Input Modules with Electricaly Isolation
207
Pcd2.W3X5, Analogue Inputs, 7 Channels, 12 Bit Resolution, Elect. Isol
208
Analogue Output Modules
212
Pcd2.W4X0, Analogue Outputs, 4 Channels, 8 Bit Resolution
213
Pcd2.W6X0, Analogue Outputs, 4 Channels, 12 Bit Resolution
217
Analogue Output Modules with Electrically Isolation
221
Pcd2.W6X5, Analogue Outputs, 6 (4) Channels, 10 Bit Resolution, El. Isol
222
Analogue Input and Output Modules
226
Pcd2.W5X0, Analogue Inputs/Outputs, 2 + 2 Channels, 12 Bit Resolution
227
Combined Analogue Input/Output Modules with Galvanic Isolation
231
PCD2.W525 Combined Analogue Input/Output Modules with Galvanic Isolation
232
Analogue Weighing Modules
240
Analogue Thermocouple Modules
241
Fast Counting Modules
242
PCD2.H100 Counting Module up to 20 Khz
242
PCD2.H110, General Purpose Counting / Measuring Module up to 100 Khz
248
SSI Interface Modules
250
PCD2.H150, SSI Interface Module for Absolute Encoder
251
Motion Control Modules for Stepper Motors
254
PCD2.H210 Motion Control Module for Stepper Motors
254
Motion Control Modules for Servo-Motors
258
Pcd2.H31X, Motion Control Module for Servo-Motors, 1-Axis Encoder
259
Pcd2.H32X, Motion Control Modules for Servo-Drives
263
6 System Cables and Adapters
269
System Cables with I/O Module Connections to the Saia PCD
269
7 Maintenance
270
Changing the Battery on the Pcd1.M13X and Pcd2.MXXX Cpus
270
Updating Firmware
272
Updating Firmware on the PCD2.M150
272
Updating Firmware on the Pcd1.M1X5, PCD2.M170 and PCD2.M480
272
Definitions of Serial Interfaces
275
TTY / C Urrent Loop
277
Protocols on Serial Ports
278
Protocols Supported by the Firmware
278
Protocols Implemented in the User Program
278
Installation Direction and Relays Contact Protection
279
Installation Direction for Switching Low Voltages
279
Installation Direction for Switching Higher Voltages
279
Switching Inductive Loads
281
Relay Manufacturer's Information on RC Unit Dimensioning
281
A.5 Order Codes
283
Order Codes
285
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SBC PCD2.M150 Specifications
General
Flash Memory
512 KB
Digital I/O Pins
16
Ethernet
10/100 Mbps
USB
1x USB 2.0 Host/Device
Communication Interfaces
CAN
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