Scania DC16 XPI - Default Chapter; Table of Contents

OPM 300 en-GB 2
© Scania CV AB 2020, Sweden
Start of warranty . . . . . . . . . . . . . . . . . . . . . . . . 3
Scania engines engine warranty for industrial
engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Emission control systems warranty. . . . . . . . . 4
Emission control system warranty statement . 4
California emission control warranty statement
8
Your warranty rights and obligations . . . . . . . 8
Manufacturer's warranty coverage . . . . . . . . . 8
Owner's warranty responsibilities . . . . . . . . . . 8
SCR catalytic converter . . . . . . . . . . . . . . . . . . 9
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power classes . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Environment and safety . . . . . . . . . . . . . . . . . 14
Environmental responsibility . . . . . . . . . . . . 14
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warnings and advisories . . . . . . . . . . . . . . . . 15
Engine data plate . . . . . . . . . . . . . . . . . . . . . . . 20
Component identification . . . . . . . . . . . . . . . . 21
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Stage IV//Tier 4F/DC16 385A, SCR system 22
Stage V, distributed system. . . . . . . . . . . . . . 23
Stage V, compact aftertreatment system. . . . 24
Starting and running . . . . . . . . . . . . . . . . . . . . 25
Checks before first start . . . . . . . . . . . . . . . . 25
Checks before running . . . . . . . . . . . . . . . . . 26
Starting the engine . . . . . . . . . . . . . . . . . . . . 27
Running. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Engine shutdown. . . . . . . . . . . . . . . . . . . . . . 36
Checks after running . . . . . . . . . . . . . . . . . . . 37
Transporting engines. . . . . . . . . . . . . . . . . . . 37
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Engines with few hours of operation . . . . . . 40
Cleaning the engine. . . . . . . . . . . . . . . . . . . . 40
Maintenance interval. . . . . . . . . . . . . . . . . . . 41
Particulate filter maintenance intervals. . . . . 42
Lubrication system . . . . . . . . . . . . . . . . . . . . . 43
Oil grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Checking the oil level . . . . . . . . . . . . . . . . . . 48
Maximum angles of inclination during operation
48
Changing the oil . . . . . . . . . . . . . . . . . . . . . . 49
Cleaning the centrifugal oil cleaner . . . . . . . 50
Operational testing of the centrifugal oil cleaner
54
Renewing the oil filter. . . . . . . . . . . . . . . . . . 55
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Reading the vacuum indicator. . . . . . . . . . . . 56
Renewing the air cleaner filter element and safe-
ty cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . 58
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Checking the coolant level . . . . . . . . . . . . . . .64
Checking the coolant's antifreeze and corrosion
protection . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Changing the coolant and cleaning the cooling
system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Cleanliness requirements . . . . . . . . . . . . . . . .75
Checking the fuel level. . . . . . . . . . . . . . . . . .75
Renewing the fuel filters . . . . . . . . . . . . . . . .76
Bleeding the fuel system . . . . . . . . . . . . . . . .83
Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Checking the drive belt . . . . . . . . . . . . . . . . .85
Checking for leakage . . . . . . . . . . . . . . . . . . .86
Checking and adjusting the valve clearance .87
Renewing the reductant filter. . . . . . . . . . . . .90
Cleaning the reductant tank filler filter . . . . .93
Cleaning the reductant tank ventilation filter.93
Cleaning the reductant tank . . . . . . . . . . . . . .94
Renewing the particulate filter. . . . . . . . . . . .95
Quality requirements for fuel . . . . . . . . . . . .113
Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
Biodiesel (FAME) . . . . . . . . . . . . . . . . . . . .116
HVO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
GTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.117
Reductant for SCR . . . . . . . . . . . . . . . . . . . . .118
Preparing the engine for storage . . . . . . . . . .119
Preservative products . . . . . . . . . . . . . . . . . .119
Preparations for storage . . . . . . . . . . . . . . . .120
Technical data . . . . . . . . . . . . . . . . . . . . . . . . .124
General data . . . . . . . . . . . . . . . . . . . . . . . . .124
Lubrication system . . . . . . . . . . . . . . . . . . . .124
Intake system . . . . . . . . . . . . . . . . . . . . . . . .125
Cooling system. . . . . . . . . . . . . . . . . . . . . . .125
Fuel system. . . . . . . . . . . . . . . . . . . . . . . . . .125
Electrical system . . . . . . . . . . . . . . . . . . . . .125
Scania Assistance . . . . . . . . . . . . . . . . . . . . . .126
General tightening torques for screw joints .127
Hexagon screws, hexagon socket screws, Torx
screws, hexagon nuts . . . . . . . . . . . . . . . . . .127
Flange screws with hexagonal head and hexago-
nal flange nuts . . . . . . . . . . . . . . . . . . . . . . .127
Hose clamps . . . . . . . . . . . . . . . . . . . . . . . . .128