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Schumacher 520A-PE User Manual

Schumacher 520A-PE
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1
10. Do not use an extension cord unless absolutely necessary.
Use of an improper extension cord could result in fire or
electric shock. If an extension cord must be used, make
sure that:
Pins on plug of extension cord are the same number,
size, and shape as those of plug on charger.
Extension cord is properly wired and in good electrical
condition.
Wire size is large enough for AC ampere rating of charger,
as specified below:
Length of cord (feet): 25 50 100 150
AWG size of cord: 18 18 16 14
(American Wire Gauge)
11. Always charge battery in a well ventilated area.
NEVER operate in a closed-in or restricted area without
adequate ventilation.
WARNING: Risk of explosive gas.
12. Locate charger as far away from battery as DC charger
cables permit.
13. Do not expose charger to rain or snow.
14. NEVER charge a frozen battery. If battery fluid (electrolyte)
is frozen, bring into a warm area to thaw before charging.
15. NEVER allow battery acid to drip on charger when reading
specific gravity or filling battery.
16. NEVER set a battery on top of charger.
17. NEVER place charger directly above battery being charged.
Gases from battery will corrode and damage charger.
18. NEVER touch the battery clips together when the charger
is energized.
1. Before you use your battery charger, be sure to read all
instructions and cautions printed on:
Battery Charger
Battery
Vehicle or unit using battery
2. Use battery charger on LEAD ACID type rechargeable
batteries only, such as used in autos, trucks, tractors,
airplanes, vans, RV's trolling motors, etc. Charger is not
intended to supply power to low-voltage electrical system
other than in an automotive application.
WARNING: Do
not use battery charger for charging dry-
cell batteries that are commonly used with home appliances.
These batteries may burst and cause injury to persons and
damage to property.
3. Use only attachments recommended or sold by
manufacturer. Use of non-recommended attachments may
result in fire, electric shock, or injury.
4. When disconnecting the battery charger, pull by the plug
not by the cord. Pulling on the cord may cause damage to
cord or plug.
5. Locate battery power cord so it cannot be stepped on, tripped
over, or subjected to damage or stress.
6. Do not operate charger with damaged cord or plug. Have
cord replaced immediately.
7. Do not operate charger if it has received a sharp blow, been
dropped, or otherwise damaged in any way. Take it to a
qualified professional for inspection and repair.
8. Do not disassemble charger. Take it to a qualified
professional when service or repair is required. Incorrect
reassembly may result in electric shock or fire.
9. To reduce risk of electric shock, unplug charger from outlet
before attempting any maintenance or cleaning.
Read Rules for Safe Operation and Instructions Carefully
Working in vicinity of a lead-acid battery is dangerous. Batteries generate explosive gases during normal
battery operation. For this reason, it is of utmost importance that each time before using your charger, you
read this manual and follow the instructions exactly.
Owner's Manual
–Save–
Important Safety Instructions
WARNING: Handling the cord on this product or cords associated with accessories sold with this product, will expose you to lead, a
chemical known to the State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
520A-PE, 612A-PE, 5216A-PE
Battery Charger
Battery
Charger
Models:
00-00-000480/0103
SCHUMACHER ELECTRIC CORPORATION
801 BUSINESS CENTER DRIVE • MOUNT PROSPECT, ILLINOIS 60056-2179
Send Warranty Product Repairs to: 1025 E. Thompson, Hoopeston, IL 60942-0280
Call Customer Service if you have questions: 1-800-621-5485
A. GENERAL BATTERY SAFETY

Questions and Answers:

Schumacher 520A-PE Specifications

General IconGeneral
BrandSchumacher
Model520A-PE
CategoryBattery Charger
LanguageEnglish

Summary

Important Safety Instructions

General Battery Safety Guidelines

Provides general safety guidelines for handling and using lead-acid batteries.

Pre-Use Checks and Battery Compatibility

Read cautions, use only lead-acid batteries, use recommended attachments.

Charger Handling and Cord Safety

Disconnect by plug, proper cord placement, avoid damaged chargers.

Extension Cord and Ventilation Requirements

Use proper extension cords and charge in well-ventilated areas.

Battery Proximity and Handling Warnings

Position charger away from battery, avoid frozen batteries, never touch clips together.

Personal Safety Precautions for Battery Handling

Protective Gear and Clothing

Recommends wearing protective gear when working with batteries.

Preventing Electrical Hazards from Metal Objects

Advises removing metal items and avoiding dropped tools to prevent sparks and burns.

Fire Prevention Around Batteries

Warns against smoking or sparks near batteries due to explosive gases.

Preparing Your Battery for Charging

Battery Voltage and Terminal Preparation

Instructions on checking battery voltage and cleaning terminals.

Battery Fluid Level and Ventilation

Guidance on adding distilled water and ensuring adequate ventilation.

Battery Removal and Marine Charging Procedures

Procedures for removing batteries from vehicles and charging marine batteries.

Battery Specifications and Recharge Times

Table detailing battery types, CCA, reserve capacity, and recharge times.

Battery Charger Controls and Operating Modes

612A-PE & 5216A-PE Model Operation Details

Details the four active modes and switch functions for specific charger models.

520A-PE Model Operation and Settings

Explains the 2 Amp and 10 Amp settings for the 520A-PE 12V battery charger.

Manual vs. Automatic Charging Functionality

Compares manual and automatic charging, including voltage requirements for starting.

Engine Starting Assistance Procedure

Step-by-step guide for using the 50 Amp engine start feature.

Ammeter and LED Indicator Interpretation

Explains how to interpret the ammeter readings and LED indicators for charge status.

Understanding Charger Ammeter and Indicators

612A-PE Ammeter Reading Examples

Illustrates ammeter readings for discharged, charging, and full states on the 612A-PE.

5216A-PE & 520A-PE Indicator Guide

Shows meter and LED indicators for charge status on 5216A-PE and 520A-PE.

Circuit Breaker Operation and Troubleshooting

Self-Resetting Circuit Breaker Function

Explains the self-resetting circuit breaker and its audible clicking.

Diagnosing Circuit Breaker Issues

Advises on persistent clicking potentially indicating connection or battery problems.

Lead-Acid Battery Type Information

Conventional and Maintenance-Free Batteries

Describes battery types requiring water and those that don't.

Deep Cycle Battery Applications

Details heavy-duty deep cycle batteries used in marine and equipment applications.

Charging a Battery Removed from Vehicle

Safety Procedures for Out-of-Vehicle Charging

Emphasizes determining battery type and preventing sparks during charging.

Charging a Battery Installed in Vehicle

Pre-Connection Safety Checks

Instructions on checking polarity and identifying the grounded battery post.

Correct Charger Clip Connections

Detailed steps for connecting charger clips to negative-grounded and positive-grounded vehicles.

Post-Charging Disconnection Procedure

Specifies the correct order for removing charger clips after use.

Battery Charger Troubleshooting Guide

Resolving No Meter Reading Problems

Solutions for charger not showing meter readings, including connection and battery checks.

Diagnosing Charger Power Issues

Addresses why the charger might not power on, such as a fully charged battery.

Troubleshooting Charger Not Turning Off

Explains why the charger might remain on, possibly due to battery issues.

Ammeter Behavior and Circuit Breaker Events

Covers ammeter pulsing, low current, and clicking sounds related to battery or connection issues.

Battery Charger Maintenance and Cleaning

Routine Charger Care and Storage

Advises on wiping down the charger, coiling cords, and proper storage.

Maintaining Charger Cord Integrity

Recommends professional replacement for cracked or frayed charger cords.

Limited Warranty Details and Terms

Warranty Period and Coverage

Details the warranty period for different models and coverage against defects.

Warranty Voiding Conditions and Exclusions

Outlines conditions voiding the warranty and excluded damages.

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