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GC1100
SEDEMAC GC1100 User Manual
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GC1100
SEDEMAC
Page |
iii
List of
A
bb
reviation
This list contains the list of acronyms used in this document and it can be used to refer the
ir
respective description. This list does not contain units of measure.
A
cron
ym
Description
AC
Alternating Current
ACK
Acknowledge
AL
T
Alternator
AMF
Auto Mains Failure
AUX
Auxiliary
BTS
Base T
ransceiver Station
CHG
Charging
CKT
Circuit
CT
Current T
ransformer
DC
Direct Current
DG
Diesel Generator
DIG IN
Digital Input
ENG TEMP
Engine
T
emperature
ETS
Engine T
emperature Sensor
FLS
Fuel Level Sensor
GCU
Genset Control Unit
Genset
Generator Set
GND
Ground
HMI
Human Machine Interface
HSD
High Side Driver
H
W
T
High
Water
T
emperature
LCD
Liquid Crystal Display
LED
Light Emitting Diode
LLOP
Low Lube Oil Pressure
LOP
Lube Oil Pressure
L
VL
Level
MCP
Manual Control Panel
MPU
Magnetic Pickup Unit
OV
Over V
oltage
PID
Proportional Integral Derivative
PWM
Pulse
W
idth Modulation
RMS
Root Mean Square
RPM
Revolutions Per Minute
R-Y
-B
Red-Y
ellow-Blue
SCP
Sensor Common Point
SMD
State Machine Diagram
TEMP
T
emperature
USB
Universal Serial Bus
UV
Under V
oltage
4
6
Table of Contents
Default Chapter
6
Table of Contents
6
Introduction
11
Key Highlights of the Product
11
Product Features
11
Table 1: Features List
11
Figure 1: GC1100 Genset Controller's Front Fascia
12
Specifications
13
Terminals
13
Figure 2: Connectors of 10.16 MM Pitch
13
Figure 3: Connectors of 5.08 MM Pitch
13
Figure 4: Connectors of 3.5 MM Pitch
13
Table 2: 10.16 MM Pitch Connector Details
13
Table 3: 5.08 MM Pitch Connectors Details
13
Power Supply Specifications
14
Generator Voltages and Frequency Measurements
14
Table 4: 3.5 MM Pitch Connector Details
14
Table 5: Power Supply Specifications
14
Table 6: Generator Voltage and Frequency Measurements
14
Load Current Measurements
15
Mains Voltage and Frequency Measurements
15
Table 7: Load Current Measurements
15
Table 8: Mains Voltage and Frequency Measurements
15
Digital Inputs
16
Analog Resistive Sensor Inputs
16
Figure 5: SCP Connection
16
Table 9: Digital Inputs
16
Table 10: Analog Resistive Sensor Inputs
16
Analog Current Input
17
Magnetic Pick up Input
17
Digital Outputs
17
Table 11: Analog Voltage/Current Input
17
Table 12: Magnetic Pickup Input
17
Table 13: Digital Outputs
17
D+ Chg Alt
18
Sensor Common Point
18
Deep Sleep Mode Feature
18
Table 14: D+ CHG ALT
18
Table 15: Sensor Common Point
18
Communication Ports
19
Table 16: Communication Ports
19
Installation
20
Dimensions
20
Mounting on Panel
20
Figure 6: Dimensions of the GC1100 Genset Controller
20
Figure 7: Fixing Clip and Screw Supplied Along with Controller
21
Figure 8: Controller Mounting on the Panel Using the Fixing Clips
21
Terminal Description
22
Figure 9: GC1100 Genset Controller from Backside
22
Table 17: Details of GC1100 Terminals
22
Typical Wiring Diagram
24
Figure 10: GC1100 Genset Controller Power Circuit (Used in the Auto Mains Failure Mode)
24
Figure 11: GC1100 Genset Controller Control Circuit (Used in the Auto Mains Failure Mode)
25
Module Display
26
Monitoring Mode
26
Table 18: Screens of Engine Status and Operating Mode
26
Description of Control Keys
29
Functions of Control Keys
29
Figure 12: Control Keys Function
29
Table 19: Control Keys in Different Modes
29
Configuration Mode
30
Figure 13: Configuration Mode Screen
30
Figure 14: Configuration Mode Authentication Page Screen
30
Figure 15: Saving Setting Screen
30
List of Configurable Parameters
31
Table 20: Configurable Parameters
31
Digital Input Sources Selection
40
Table 21: Digital Input Sources Selection
40
Digital Output Source Selection
41
Table 22: Engine Temperature Sensor Calibration
41
Table 23: Fuel Level Sensor Calibration
41
Table 24: LOP Sensor Calibration
41
Table 25: LOP Sensor (4-20Ma) Calibration
41
Table 26: Digital Output Source Selection
41
Module Operation
43
Auto Mode
43
Figure 16: SMD for AMF Mode
44
Figure 17: SMD for Auto Exercise Mode
45
Figure 18: SMD for Cyclic Mode
46
Manual Mode
47
Figure 19: SMD for Manual Mode
47
Alarms
48
Table 27: Alarm Actions
48
Table 28: Alarms and Their Causes
48
Troubleshooting
51
Table 29: Common Faults and Their Remedial Actions
51
RS485 MODBUS Based Protocol
53
Connection Details
53
Figure 20: RS485 MODBUS Connection with the Help of Two Core Shielded Twisted Pair Cable
53
Table 30: RS485 MODBUS Communication Configuration Setting
53
Precautions
54
Function Code Used
54
Table 31: Details of Function Codes
54
Table 32: Command from MODBUS Master for Function 4
54
Table 33: Normal Response from Genset Controller Slave for Function 4
54
Table 34: Command from MODBUS Master for Function 16
55
Table 35: Normal Response from Genset Controller Slave for Function 16
55
Table 36: Command from MODBUS Master for Function 3
55
Register Map
56
Table 37: Normal Response from Genset Controller Slave for Function 3
56
Table 38: Register Map for Input Registers
56
Table 39: Register Map for Holding Registers
60
Table 40: Interpretation of Alarm Status Results
60
Introduction to Communication Protocol
53
Protocol for CAN-Based Communication
61
Connection Details
61
Structure of Communication
61
Table 41: Structure of Communication
61
Table 42: Structure of Broadcasted Message
67
Table 43: Structure of Command Message
67
Packet Structure
68
Table 44: Structure of Command Message Received over CAN
68
Notes
69
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SEDEMAC GC1100 Specifications
General
Brand
SEDEMAC
Model
GC1100
Category
Controller
Language
English
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