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Selco WU 15 - User Manual

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REPAIRS MANUAL
E
N
G
L
I
S
H
Genesis
200 AC-DC
Genesis
200 TLH
WU 15

Table of Contents

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Do you have a question about the Selco WU 15 and is the answer not in the manual?

Summary

Guarantee Conditions

Purpose of the Manual

Explains the manual's goal to provide repair info for Genesis 200 models, emphasizing qualified personnel use.

Warnings, Precautions, and Repair Information

Safety Warnings for Internal Access

Safety warnings for electric shock, moving parts, and hot components during machine servicing.

Diagnostics and Repair Tools

Diagnostic Instruments and Repair Tools

Lists essential instruments and tools required for machine diagnostics and repairs.

Diagram and Symbol Conventions

Explains conventions used in diagrams and tables for measurements and symbols.

Wiring and Connection Diagrams

WU15 Wiring Diagram

Presents the wiring diagram for the WU15 cooling unit, illustrating connections.

Machine Connectors

Illustrates various connectors used in the machine, with labels and figures.

Central Adapter and Remote Control Connections

Details connections for the central adapter and remote control connector.

RC12 - RC16 Remote Control Wiring Diagrams

Provides wiring diagrams for RC12 and RC16 remote controls.

Machine Component Parts Description

Power Source (Genesis 200 AC-DC;TLH) Components

Lists electrical components of the Genesis 200 AC-DC and TLH power sources.

Cooling Unit (WU15) Components

Lists the electrical components of the WU15 cooling unit.

Diagnostic Indications Description

External Diagnostic Indications

Describes external diagnostic indicators and displays on FP 122 and FP 106 panels.

Front Panel Indicators (LEDs and Display)

Explains front panel LEDs (Power, Alarm) and display functions for diagnostics.

Board 15.14.250 Component Layout (Fig. 11)

Diagram of board 15.14.250, showing component layout and thermal trigger connectors.

Board 15.14.256 and G 200 TLH Layouts (Figs. 12-13)

Diagrams for boards 15.14.256 and G 200 TLH showing thermal trigger connectors.

Board 15.14.250 Internal Diagnostics Layout (Fig. 14)

Diagram of board 15.14.250, highlighting internal diagnostic LEDs and components.

Board 15.14.250 LED Indicators Meaning

Details the meaning and status of LEDs L1-L16 on board 15.14.250 for diagnostics.

Set-Up Parameters

Accessing and Configuring Set-Up Parameters

Lists setup parameters, their ranges, default values, and how to access the setup menu.

Description of Boards

9.1) Input Filter Board 15.14.252

Details the input filter board 15.14.252, its function, and components.

9.2) Main-Board 15.14.250

Diagram and description of the main board 15.14.250, covering its circuits.

9.2.1) Board 15.14.250 UPFR Section

Details the UPFR section of board 15.14.250, including test points and values.

9.2.2) Board 15.14.250 Power Supply Section

Describes the power supply section of board 15.14.250, with test points and LED status.

9.2.3) Board 15.14.250 Power Inverter Section

Details the power inverter section of board 15.14.250, including test points and LED status.

9.2.4) Board 15.14.250 Welding Current Control Section

Explains the welding current control section of board 15.14.250, including test points and notes.

9.2.5) Assembly Diagram for Kit 15.18.017 & Power Inverter Capacitors Board 15.14.288

Assembly diagram for kit 15.18.017 and details of the power inverter capacitors board 15.14.288.

9.4) Secondary Power Unit

Describes the secondary power unit G 200 AC-DC, handling rectifying and AC switching.

9.4.2) Secondary Power Unit G 200 TLH

Details the secondary power unit G 200 TLH, responsible for secondary power rectifying.

9.5) AC Stage Clamp Board 15.14.256

Describes the AC stage clamp board 15.14.256, functioning as an AC stage filter.

9.6) Board Bus 15.14.285;15.14.315

Details the bus board 15.14.285/15.14.315, serving as an interconnection board.

9.7) Superimposition and AC Control Board 15.14.253

Describes the superimposition and AC control board 15.14.253 for G200 AC-DC models.

9.8) High-Frequency Board 15.14.286

Details the high-frequency board 15.14.286, generating pulses for TIG striking.

9.9) Output Filter Board 15.14.238

Describes the output filter board 15.14.238 for secondary EMC filtering and HF disturbance.

9.10) Front Panel Board 15.14.236

Details the front panel board 15.14.236, acting as user interface and control unit.

Final Inspection of Power Source and Settings

Precautions and Instruments Required

Lists precautions, required instruments, and initial checks for power source inspection.

Startup Checks and Preliminary Steps

Steps for checking machine initialization, relay closure, and LED status after power on.

Power Source Section Checks

Checks for UPFR section, inverter gate signals, OCV, and thermal cutout operation.

Functional Welding Tests (MMA & TIG)

Performs MMA and TIG welding tests, checking arc striking, stability, and function settings.

Checking Delivered Current

Compares panel readings with ammeter readings for TIG DC welding current accuracy.

Available Spare Parts

Spare Parts for Genesis 200 AC-DC

Diagram and detailed list of spare parts for the Genesis 200 AC-DC model.

Spare Parts for Genesis 200 TLH

Diagram and detailed list of spare parts for the Genesis 200 TLH model.

Spare Parts for WU 15 Cooling Unit

Diagram and list of spare parts for the WU 15 cooling unit.

Spare Parts for Generator Trolley

Diagram and list of spare parts for the generator trolley.

Technical Dates

Technical Characteristics and Specifications

Provides technical specifications for G 200 TLH, G 200 AC/DC, and WU15 models.

Selco WU 15 Specifications

General IconGeneral
BrandSelco
ModelWU 15
CategoryWelding System
LanguageEnglish

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