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Selco Genesis 240 - User Manual

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REPAIRS MANUAL
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Genesis
240
Genesis
240 TLH
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Summary

GUARANTEE CONDITIONS

PURPOSE OF THE MANUAL

MACHINE TECHNICAL SPECIFICATIONS

DESCRIPTION OF MACHINE OPERATION

5.1) Master switch (a) - input filter...

Explains the function of the master switch and input filter for radio noise and over-voltage protection.

5.4) Current transducer (Hall effect probe) (j) - power circuits...

Explains the current transducer and its role in power circuits for control and measurement.

5.5) Control circuits (front panel ) (o).

Explains control circuits on the front panel enabling setting of welding current, mode, and functions.

5.6) H.F. transformer. (p) - H.F. discharge generation (q).

Explains the H.F. transformer and H.F. discharge generation for sparking the TIG arc.

LAY-OUTS OF CARDS

Card 15.14.233 (Fig. 20)

Shows the schematic layout of Card 15.14.233, including components and connectors.

Card 15.14.254 side A (Fig. 24)

Shows the schematic layout of Card 15.14.254, side A, including components and connectors.

Card 15.14.192 (Fig. 28)

Shows the schematic layout of Card 15.14.192, including components and connectors.

Card 15.14.240 (Fig. 30)

Shows the schematic layout of Card 15.14.240, including components and connectors.

DESCRIPTION OF DIAGNOSTIC INDICATIONS.

6.1) Diagnostic indications external

Explains the functions of the GREEN and YELLOW LEDs on the G 240 front panel.

6.2) Internal diagnostic indications

Explains the internal diagnostic LEDs (L1-L4) on board 15.14.254 for G 240 and G 240 TLH.

AVAILABLE SPARE PARTS

G 240: (see TAB. 01)

Details spare parts for the G 240 model, including notes on board kits.

WARNINGS, PRECAUTIONS, GENERAL INFORMATION ON EXECUTING REPAIRS.

DIAGNOSTICS AND REPAIR INSTRUMENTS AND TOOLS.

9.1.1) Level 1

Lists required instruments for Level 1 diagnostics, including multimeter scales and shunt.

9.1.2) Level 2

Lists required instruments for Level 2 diagnostics, including oscilloscope and probes.

DIAGNOSIS PROCEDURE.

10.1) General information

Explains the logic of the diagnosis procedure, starting from a known situation.

10.2) Agreements

Defines conventions for measurements and terminal identification used in the diagnosis procedure.

Fasi diagnostiche

Stage 1:

Details the first stage of the G 240 diagnosis procedure involving checks on board 15.14.233.

Stage 2: Machine connected to mains.

Details the second stage of the G 240 diagnosis procedure involving voltage checks on board 15.14.233.

Stage 3: As above.

Details the third stage of the G 240 diagnosis procedure involving voltage checks on boards 15.14.254 and 15.14.233.

Stage 4: Weld in TIG (lift) or select MMA...

Details the fourth stage of the G 240 diagnosis procedure involving current measurement.

G 240 TLH:

Stage 2: Machine connected to mains

Details Stage 2 of the G 240 TLH diagnosis, including voltage checks on various boards.

Stage 3: As per G240.

Details Stage 3 of the G 240 TLH diagnosis, referencing G 240 procedures.

Stage 4: Machine connected to mains.

Details Stage 4 of the G 240 TLH diagnosis involving current measurement and voltage checks.

Check procedure for power inverter.

(level 1)

Details Level 1 checks for the power inverter, including visual checks and resistance measurements.

(level 2)

Details Level 2 checks for the power inverter, involving oscilloscope measurements.

Check procedure of secondary power diodes.

(level 1 and 2)

Provides procedures for checking secondary power diodes using a multimeter.

Check procedure for power supplies

G 240: (level 1 and 2)

Details G 240 power supply checks, including LED status and voltage measurements.

Check procedure for current control circuits

G 240: (level 1 and 2)

Details G 240 current control checks, including LED status and voltage measurements.

Stage 2: Machine connected to mains

Details Stage 2 of current control checks, involving LED status and voltage measurements.

Stage 3: Machine connected to mains.

Details Stage 3 of current control checks, involving load application and measurements.

Stage 4: Machine connected to mains.

Details Stage 4 of current control checks, involving TIG mode and oscilloscope measurements.

Stage 5: Set front panel selector to MMA.

Details Stage 5 of current control checks, involving MMA mode and oscilloscope measurements.

G 240 TLH:

(level 1 and 2)

Details G 240 TLH current control checks, referencing G 240 procedures.

Stage 2: Machine connected to mains.

Details Stage 2 of G 240 TLH current control checks, including LED status and voltage measurements.

Stage 3: As per G240.

Details Stage 3 of G 240 TLH current control checks, referencing G 240 procedures.

Stage 4: Machine connected to mains.

Details Stage 4 of G 240 TLH current control checks, involving load/weld and voltage measurements.

Stage 8): Select the external reference...

Details Stage 8 of G 240 TLH checks, involving external reference and front panel display.

H.F. generation circuit checking procedure

(level 1 and 2)

Details Level 1 and Level 2 checks for the H.F. generation circuit, including voltage and switch checks.

PARTS DISMANTLING AND RE-INSTALLATION PROCEDURE.

11.1) Upper cover.

Details the procedure for removing and refitting the upper cover of the G 240.

11.2) Plastic front panel

Details the procedure for removing and refitting the plastic front panel.

11.17) Front panels FP104 or FP106

Details the procedure for removing and refitting the front panels FP104 or FP106.

G 240 TLH:

11.22) Solenoid valve - Nipple

Details the procedure for removing the solenoid valve nipple on the G 240 TLH.

11.23) H.F. generation board 15.14.192

Details the procedure for removing the H.F. generation board 15.14.192 on the G 240 TLH.

OPERATING TESTS AND SETTINGS.

G 240:

Details operating tests and settings for the G 240 model, including minimum and maximum current measurement.

12.1) Measurement and setting of minimum current.

Explains how to measure and set the minimum welding current for the G 240.

12.2) Measurement and setting of maximum current.

Explains how to measure and set the maximum welding current for the G 240.

G 240 TLH:

12.1) Measurement of minimum current

Explains how to measure minimum current for the G 240 TLH, noting calibration is not possible.

12.2) Measurement and calibration of maximum current

Explains how to measure and calibrate maximum current for the G 240 TLH.

TELEPHONE ASSISTANCE REQUEST PROCEDURE

Selco Genesis 240 Specifications

General IconGeneral
Output Current240A
Efficiency85%
Power Factor0.93
Protection ClassIP23
Welding ProcessesMMA, TIG

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