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SEW-Eurodrive R137 User Manual

SEW-Eurodrive R137
68 pages
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04/2000
Gear Units
R..7, F..7, K..7, S..7 Series, Spiroplan
®
W
Edition
05/2001
Operating Instructions
10503013 / EN

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Questions and Answers:

SEW-Eurodrive R137 Specifications

General IconGeneral
Gearbox TypeHelical
SeriesR
Size137
TypeR137
Power Range0.12 ... 200 kW
Torque RangeUp to 18, 000 Nm
Protection ClassIP65
Cooling MethodNatural convection
Ambient Temperature-20°C to +40°C
Gear Unit TypesHelical

Summary

Important Notes

Safety and Warning Notes

Describes various hazard symbols and their meanings for safe operation.

Safety Notes

Preliminary Remarks

General safety information regarding geared motor and gear unit usage.

General Safety

Covers safety during operation, handling, and maintenance by specialists.

Designated Use

Specifies intended use for industrial systems and adherence to standards.

Setup and Installation Safety

Safety notes related to unit setup and installation procedures.

Startup and Operation Safety

Safety precautions for starting up and operating the gear unit.

Inspection and Maintenance Safety

Safety guidelines for performing inspection and maintenance tasks.

Gear Unit Design

3.1 Helical Gear Unit Design

Illustrates the fundamental components and structure of a helical gear unit.

3.2 Parallel Shaft Helical Gear Unit Design

Details the basic design principles of a parallel shaft helical gear unit.

3.3 Helical-Bevel Gear Unit Design

Explains the fundamental design of a helical-bevel gear unit.

3.4 Helical-Worm Gear Unit Design

Shows the basic structural components of a helical-worm gear unit.

3.5 SPIROPLAN® Gear Unit Design

Presents the fundamental design and components of a SPIROPLAN® gear unit.

Mechanical Installation

4.1 Required Tools and Materials

Lists necessary tools, materials, and agents for mechanical installation.

4.2 Before You Begin

Outlines prerequisites and conditions before starting installation.

4.3 Preliminary Work

Details preparatory steps, including cleaning shafts and flange surfaces.

4.4 Installing the Gear Unit

Provides instructions for correctly mounting the gear unit onto a support structure.

4.5 Gear Units with Solid Shaft

Guides on installing input and output elements onto solid shafts.

Installation of Couplings

Instructions for harmonizing factors when installing couplings.

4.6 Torque Arm Installation

Explains how to correctly install torque arms for shaft-mounted gear units.

4.7 Shaft Mounting with Key or Splines

Describes installing/removing units with key or spline shaft connections.

SEW Installation Kit Procedures

Instructions for installing/removing using SEW kits and tightening screws.

4.8 Shaft Mounting with Shrink Disc

Details installing/removing units using shrink disc technology.

4.9 AM Adapter Coupling Installation

Instructions for installing AM adapter couplings for IEC and NEMA motors.

4.10 AQ Adapter Coupling Installation

Guides on installing AQ adapter couplings, covering AQA and AQH designs.

4.11 AD Input Shaft Assembly Installation

Covers mounting on AD input shaft assemblies, including platform adjustments.

Startup Procedures

5.1 Helical-Worm & Spiroplan® W Startup

Notes on startup and running-in periods for specific gear unit types.

Troubleshooting Guide

6.1 Gear Unit Problems

Lists common gear unit problems, their possible causes, and remedies.

Checking Oil Level

Procedures for checking the oil level in gear units.

Checking and Changing Oil

Details on inspecting oil consistency and procedures for oil changes.

Inspection and Maintenance

7.1 Inspection and Maintenance Periods

Outlines recommended inspection and maintenance intervals and tasks.

7.3 Gear Unit Inspection/Maintenance

Detailed procedures for inspecting and maintaining gear units, including oil checks.

Mounting Positions

8.3 Helical Gear Unit Mounting Positions

Details mounting positions for R.. and RF.. series helical gear units.

8.4 Parallel Shaft Helical Gear Unit Mounting Positions

Shows mounting positions for F.., FF.., FA.., FH.., FV.. series gear units.

8.5 Helical-Bevel Gear Unit Mounting Positions

Illustrates mounting positions for K.., KA.., KH.., KV.. series helical-bevel gear units.

8.6 Helical-Worm Gear Unit Mounting Positions

Displays mounting positions for S.. and SF.. series helical-worm gear units.

Lubricants Information

Lubricant Fill Quantities

Details recommended lubricant fill quantities for various gear unit series and mounting positions.

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