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Sharp AL-1540CS User Manual

Sharp AL-1540CS
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CONTENTS
Parts marked with ā€œ ā€ are important for maintaining the safety of the machine. Be sure to replace these parts
with the replacement parts specified to maintain the safety and performance of the machine.
SHARP CORPORATION
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
SERVICE MANUAL
CODE : 00ZAL1551CS1E
DIGITAL LASER COPIER/
DIGITAL MULTIFUNCTIONAL
SYSTEM
AL-1215
AL-1530CS
AL-1540CS
MODEL
AL-1551CS
[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[ 2 ] SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
[ 3 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1
[ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
[ 6 ] COPY PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[ 7 ] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
[ 8 ] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
[ 9 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
[10] SIMULATION, TROUBLE CODES . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
[11] USER PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
[12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
[13] CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1
(AL-1551CS)
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Sharp AL-1540CS Specifications

General IconGeneral
BrandSharp
ModelAL-1540CS
CategoryCopier
LanguageEnglish

Summary

[1] GENERAL

1. Major functions

Lists the main functions and configurations of the copier models.

[2] SPECIFICATIONS

1. Basic Specifications

Details the fundamental physical and dimensional specifications of the copier.

2. Operation specifications

Outlines operational parameters like paper feed systems, sizes, weights, and original handling.

3. Copy performance

Details copy speeds, magnification ratios, and copy quality parameters.

4. GDI Printer

Lists specifications for the GDI printer function, including print speed and resolution.

5. Scan function

Outlines scanner specifications like resolution, scan speed, and supported OS.

6. SPF

Details specifications for the Single Path Feeder (SPF), including capacity and original size.

7. RSPF

Specifies requirements for the Reversible Single Path Feeder (RSPF), including capacity and speeds.

[3] CONSUMABLE PARTS

1. Supply system table

Lists consumable parts including develop cartridges and drum cartridges with their content and life.

2. Environmental

Details normal, acceptable, and storage environmental conditions for optimal machine operation.

3. Production control number(lot No.) identification

Explains how to identify production control numbers on developing and drum cartridges.

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance

Provides visual identification of external components of the copier.

2. Internal

Identifies key internal components and their locations within the copier.

3. Operation panel

Details the function and indicators of the copier's operation panel.

4. Motors and solenoids

Lists and describes the function of various motors and solenoids used in the copier.

5. Sensors and switches

Identifies and explains the function of sensors and switches within the copier.

6. PWB unit

Lists and describes the functions of the various Printed Wiring Board (PWB) units.

7. Cross sectional view

Provides a cross-sectional diagram of the copier, illustrating internal mechanisms and parts.

[5] UNPACKING AND INSTALLATION

1. Copier installation

Guides on proper installation to prevent damage and ensure optimal performance.

2. Cautions on handling

Provides essential handling precautions to maintain copier performance and safety.

3. Checking packed components and accessories

Guides users to verify that all included components and accessories are present.

4. Unpacking

Instructs on the proper procedure for unpacking the copier for installation.

5. Removing protective packing materials

Details steps for removing protective tapes and covers before installation.

6. Installing the TD cartridge

Provides step-by-step instructions for installing the Toner Developer (TD) cartridge.

7. Loading copy paper

Guides on how to properly load copy paper into the paper trays.

8. Power to copier

Explains how to connect the power cord and turn on the copier for the first time.

9. Software for the AL-1200(USB) series

Details the software included on the CD-ROM for printer, scanner, and utility functions.

10. Connecting the interface cable

Explains how to connect USB and parallel interface cables for computer communication.

11. Parallel interface

Details the specifications and pin configuration for the parallel interface connection.

12. USB interface

Describes the connector and cable specifications for the USB interface.

13. Moving

Provides instructions for safely moving the copier unit.

[6] COPY PROCESS

1. Functional diagram

Illustrates the basic operational cycle of the copying process.

2. Outline of print process

Explains the non-impact printing process using a semiconductor laser and OPC drum.

3. Actual print process

Details the step-by-step process of image formation, transfer, and fusing during printing.

[7] OPERATIONAL DESCRIPTIONS

1. Outline of operation

Describes the overall operational flow, including image scanning, processing, and printing.

2. Scanner section

Describes the scanner unit, its optical system, and drive system for image scanning.

3. Laser unit

Explains the laser unit's structure, beam path, and composition for writing images.

4. Fuser section

Details the fuser section's components and thermal control for fusing toner onto paper.

5. Paper feed section and paper transport section

Explains paper feeding methods and the transport path for smooth paper movement.

6. Process unit new drum detection mechanism

Describes the mechanism that detects the installation of a new drum unit.

7. SPF section

Outlines the Single Path Feeder (SPF) installation and its document transport path.

8. D-D (Duplex to Duplex) mode paper/ document transport (Duplex model)

Explains the paper and document transport process for duplex copying modes.

[8] DISASSEMBLY AND ASSEMBLY

1. High voltage section

Details the procedure for disassembling and assembling the high voltage section.

2. Operation panel section

Provides steps for disassembling and assembling the operation panel unit.

3. Optical section

Details the disassembly and assembly procedures for the copier's optical section.

4. Fusing section

Guides on disassembling and assembling the fusing unit components.

5. Tray paper feed/transport section

Provides steps for disassembling and assembling the tray paper feed and transport mechanisms.

6. Manual paper feed section

Details the disassembly and assembly procedures for the manual paper feed section.

7. Rear frame section

Guides on disassembling and assembling the rear frame components of the copier.

8. Power section

Details the disassembly and assembly of the power supply unit.

9. SPF section (SPF model only)

Explains disassembly and assembly for the SPF unit, including sensor PWB and pickup solenoid.

10. 2nd cassette section

Provides steps for removing and installing the second cassette paper feed unit.

11. Duplex motor section (RSPF model only)

Guides on disassembling the duplex motor section, including rear cabinet and main PWB removal.

12. Reverse roller section (RSPF model only)

Details disassembly and assembly of the reverse roller unit.

13. RSPF section (RSPF model only)

Covers disassembly of the RSPF, including intermediate tray and pickup unit removal.

[9] ADJUSTMENTS

1. Optical section

Covers adjustments for copy magnification ratio and image position for optical performance.

B. Image position adjustment

Adjusts various image position parameters for optimal placement on the paper.

(1) Lead edge adjustment

Adjusts the lead edge position and image loss amount for accurate print alignment.

(2) Image rear edge void amount adjustment

Adjusts the void amount at the image rear edge to prevent paper jams.

(3) Center offset adjustment

Adjusts the copy image position to align the center line accurately on the paper.

2. Copy density adjustment

Adjusts copy density levels for different modes to achieve desired print quality.

3. High voltage adjustment

Details procedures for adjusting main charger (grid bias) and DV bias for proper operation.

4. Duplex adjustment

Adjusts paper reverse position and trailing edge void for duplex copying.

[10] SIMULATION, TROUBLE CODES

1. Entering the simulation mode

Explains the procedure to enter the serviceman simulation mode for diagnostics and settings.

2. List of simulations

Provides a comprehensive list of available simulation codes and their functions.

3. Contents of simulations

Explains the operation and procedure for various simulation codes, including sensor status and motor checks.

4. Trouble codes

Lists and details various trouble codes, their causes, and cancellation methods.

[11] USER PROGRAM

1. Functions that can be set with user programs

Lists functions like auto clear, pre-heat, and auto shut off that can be configured by the user.

2. Change the setting

Guides on how to change settings for user programs like auto clear time and pre-heat duration.

3. Density level adjustment

Describes how to adjust AE level for OC and SPF modes for optimal copy density.

4. Toner save mode setup and cancel

Explains how to enable or disable the toner save mode for reduced toner consumption.

[12] ELECTRICAL SECTION

1. Block diagram

Presents the overall block diagram of the copier's electrical system, showing major components and their connections.

B. MCU PWB unit

Details the MCU PWB, including its components and connections.

2. Circuit descriptions

Provides detailed circuit descriptions for various sections like Main PWB and ASIC.

A. Main PWB (MCU)

Describes the MCU PWB, its CPU signal table, and circuit functions.

B. ASIC (Signal table)

Lists signals and their connections for the ASIC, crucial for image processing.

3. Image process ASIC (HG73C119HF)

Details the Image process ASIC, including its sections and functions.

(3) Reset circuit

Explains the reset circuit that controls start/stop based on power status.

(4) Heater lamp control circuit

Details the heater lamp control circuit, including temperature monitoring and protection.

(5) Driver circuit (Solenoid)

Describes the solenoid driver circuit that uses a Darlington circuit for load driving.

(6) Toner supply motor drive circuit

Explains the drive circuit for the toner supply motor, controlled by ASIC pulse signals.

(7) Main motor drive circuit

Details the drive circuit for the main motor, controlled by MMD signals from ASIC.

(8) Mirror motor control circuit, Duplex motor control circuit

Explains control circuits for stepping motors, including mirror and duplex motors.

(9) Operation circuit

Covers the operation circuit, composed of key matrix and display matrix circuits.

(10) I/F circuit

Details the interface circuit, including USB and IEEE1284 drivers for communication.

(11) Carriage unit

Describes the carriage unit containing CCD PWB, inverter PWB, and lamps for scanning.

B. DC power circuit

Explains the DC power circuit, including AC rectification, switching conversion, and voltage regulation.

(1) Noise filter circuit

Describes the noise filter circuit composed of L and C components to reduce common and normal mode noises.

(2) Rush current prevention circuit and rectifying/smoothing circuit

Explains the rush current prevention resistor and the circuit for rectifying and smoothing AC voltage.

(3) Inverter and control circuit (Flyback converter system)

Details the flyback converter system used as a DC-DC converter for power supply.

(4) Overcurrent protection circuit (Primary side)

Explains the overcurrent protection circuit that shuts off power when excessive current occurs.

(5) Rectifying/smoothing circuit (+5V)

Describes the circuit for rectifying and smoothing the high frequency pulse from the inverter to +5V.

[13] CIRCUIT DIAGRAM

1. MCU PWB (CPU SECTION)

Displays the circuit diagram for the MCU PWB, focusing on the CPU section.

MCU PWB (ASIC SECTION)

Provides the circuit diagram for the MCU PWB, focusing on the ASIC section.

MCU PWB (MEMORY SECTION)

Displays the circuit diagram for the MCU PWB, specifically for the memory section.

MCU PWB (DRIVER SECTION 1)

Shows the circuit diagram for the MCU PWB, covering driver sections.

MCU PWB (DRIVER SECTION 2)

Presents the circuit diagram for the MCU PWB, illustrating driver sections.

MCU PWB (DRIVER SECTION 3)

Displays the circuit diagram for the MCU PWB, focusing on driver sections.

MCU PWB (NOISE FILTER/PULL-UP SECTION)

Shows the circuit diagram for the MCU PWB, detailing noise filter and pull-up sections.

MCU PWB (CONNECTOR SECTION 1)

Illustrates the circuit diagram for the MCU PWB, focusing on connector sections.

MCU PWB (CONNECTOR SECTION 2)

Provides the circuit diagram for the MCU PWB, detailing connector sections.

4. POWER SUPPLY

Displays the circuit diagram for the power supply unit (120V/127V).

5. ACTUAL WIRING DIAGRAM

Presents the actual wiring diagram for various units of the copier.

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