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Sharp AL-1000 - Service Manual

Sharp AL-1000
93 pages
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SERVICE MANUAL
CODE:00ZAL1000/A1E
DIGITAL COPIER
AL-1000
MODEL
AL-1010
CONTENTS
SHARP CORPORATION
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
Parts marked with " " is important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safty and performance of the set.
[ 1 ] GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 1
[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 1
[ 3 ] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 1
[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURE. . . . . . . . . . . . 4 – 1
[ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5 – 1
[ 6 ] COPING PROCESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 1
[ 7 ] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 7 – 1
[ 8 ] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 1
[ 9 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – 1
[10] SIMULATION,TROUBLE CODES . . . . . . . . . . . . . . . . . . . . . . . . . 10 – 1
[11] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 – 1
[12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 – 1
[13] CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 – 1
AL-1000/1010

Table of Contents

Other manuals for Sharp AL-1000

Questions and Answers

  • J
    joneskarenAug 12, 2025
    Why Sharp Copier does not operate?
    • K
      kimberly59Aug 12, 2025
      Your Sharp Copier may not be operating due to several reasons. First, ensure the copier is plugged into a grounded outlet. Then, check if the power switch is turned on. Also, make sure that the side and front covers are securely closed. Gently close the front cover and then the side cover.
  • M
    Michael KnightAug 15, 2025
    Why Sharp AL-1000 Copier paper misfeeds frequently?
    • J
      Jacob FullerAug 16, 2025
      Frequent paper misfeeds in your Sharp Copier can occur due to several reasons. Make sure you are using standard paper. If you're using special papers, feed them through the manual bypass. Ensure the copy paper is stored flat in its wrapper in a dry location to prevent curling or dampness. Remove any pieces of misfed paper from inside the copier. Check that the paper guides in the paper tray are set properly for the paper size you're using. Also, avoid overfilling the paper tray. Finally, ensure that the copy paper is within the specified weight range.
  • N
    Natalie GonzalezAug 20, 2025
    Why Sharp AL-1000 copies are too dark or too light?
    • A
      Alexis AlvarezAug 20, 2025
      If your Sharp Copier copies are coming out too dark or too light, the original image might be too dark or too light. Try adjusting the exposure manually. If the copier is in automatic exposure mode, adjust the automatic exposure level. If the copier is in photo exposure mode, cancel the photo exposure mode.
  • M
    Matthew MartinezAug 23, 2025
    What to do if Sharp AL-1000 makes blank copies?
    • T
      Taylor BrownAug 23, 2025
      If your Sharp Copier is producing blank copies, ensure that the original document is placed face down on the original table.
  • Y
    Yolanda McneilAug 27, 2025
    Why does dust, dirt, smudges appear on Sharp AL-1000 Copier copies?
    • C
      curtis05Aug 27, 2025
      Dust, dirt, or smudges on your Sharp Copier copies may appear if the original table or original cover is dirty. Clean them regularly. Also, ensure that the original you are copying is clean and not smudged or blotchy; use a clean original.
  • J
    James KellyAug 31, 2025
    What does the power save indicator on Sharp AL-1000 mean?
    • S
      shannon27Aug 31, 2025
      If the power save indicator is on, your Sharp Copier may be in preheat mode. Press any key to cancel the preheat mode. Alternatively, the copier may be in auto power shut-off mode; press the print key to cancel this mode.
  • J
    James DodsonSep 3, 2025
    Why Sharp AL-1000 has white lines in the copies?
    • R
      Rebecca MarquezSep 3, 2025
      If you're seeing white lines in the copies from your Sharp Copier, the copier lens may be dirty. Clean the copier lens.
  • L
    lbarberSep 7, 2025
    Why Sharp AL-1000 produces striped copies?
    • J
      jim99Sep 7, 2025
      If your Sharp Copier is producing striped copies, the transfer charger may need cleaning. Clean the transfer charger.

Summary

Specifications

Copy Performance Metrics

Covers copy magnification, copy speed, continuous copy quantity, and void area specifications.

Consumable Parts

Supply System Table

Lists consumable parts like toner/developer and drum cartridges with their life and product names.

External Views and Internal Structures

Operational Panel Layout

Details the functions of each button, indicator, and display on the copier's control panel.

Unpacking and Installation Guide

Copier Installation Precautions

Advises on proper placement and environmental conditions to prevent damage or malfunction.

Installing the TD Cartridge

Provides instructions on how to properly install the TD (Toner Developer) cartridge.

Printing Process Explanation

Detailed Print Process Steps

Describes specific processes like DC charge, exposure, developing, and transfer in detail.

Operational Descriptions

Fuser Section Components and Control

Describes the heat roller, separator pawl, and thermal control system of the fuser unit.

Disassembly and Assembly Procedures

High Voltage Section Disassembly

Provides a list of parts and disassembly steps for the high voltage section.

Fusing Section Component Removal

Explains how to disassemble the fusing unit, including thermistor, pressure roller, and heat roller.

Adjustment Procedures

Optical Section Adjustments

Covers horizontal and vertical image distortion adjustments by modifying mirror parallelism.

Copy Magnification Ratio Adjustment

Details manual and automatic methods for adjusting magnification ratios in both scan directions.

Copy Density Adjustment

Explains how to adjust copy density using various modes and test charts for optimal output.

High Voltage Adjustments

Details procedures for adjusting main charger (grid bias) and DV bias voltages.

Simulation and Trouble Codes

Trouble Code Reference

Lists error codes, their content, and detailed explanations of the underlying issues.

User Programmable Functions

Electrical Section Details

Main PWB (MCU) Block Diagram and Signals

Detailed block diagram of the main PWB and CPU signal tables for reference.

Sharp AL-1000 Specifications

General IconGeneral
BrandSharp
ModelAL-1000
CategoryCopier
LanguageEnglish

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