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Sharp R-3A54 User Manual

Sharp R-3A54
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R-3A54
R-2CC”
SHARP
SERVICE MANUAL
S4202R3A54PJ/
MICXOWAVE OVEN
MODELS
R-3A54
Photo R-3A54
R-3E54
In interests of user-safety the oven should be restored to its original
condition and only manufacturer original spare parts must be used.
(RD16101 U)
TABLE OF CONTENTS
Page
GENERAL
IMPORTANT INFORMATION
......................................................................................................
1
CAUTION, MICROWAVE
RADIATION,WARNING
......................................................................................
1
PRODUCT
SPECIFICATIONS
.........................................................................................................................
2
APPEARANCE
VIEW
........................................................................................................................................
3
OPERATION SEQUENCE
.................................................................................................................................
4
FUNCTION
OF
IMPORTANT COMPONENTS
...............................................................................
......................................................................................................................................
...?
............. 5
SERVICING
............. 7
TEST PROCEDURE
...........................................................................................................................................
9
TOUCH
CONTROL
ASSEMBLY ..................................................................................................................
17
COMPONENT
REPLACEMENT AND ADJUSTMENT
PROCEDURE
.....................................................
22
MICROWAVE
MEASUREMENT
/ WIRING DIAGRAM
.....................................................................
..!..
.........................................
28
.......................................................................................................................................
29
PICTORIAL DIAGRAM
.
..................................................................................................................................
30
CONTROL PANEL
CIRCUIT
.........................................................................................................................
31
PRlN-I-ED WIRING
DIAGRAM
.....................................................................................................................
32
PARTS LIST
....................................................................................................................................................
33
PACKlNG
AND ACCESSORIES
...................................................................................................................
38
SHARP CORPORATION
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Sharp R-3A54 Specifications

General IconGeneral
BrandSharp
ModelR-3A54
CategoryMicrowave Oven
LanguageEnglish

Summary

GENERAL IMPORTANT INFORMATION

CAUTION MICROWAVE RADIATION

Safety warning regarding exposure to microwave energy from the magnetron or other generating devices.

WARNING

Safety precautions to ensure the oven is in proper condition before operation.

PRODUCT SPECIFICATIONS

APPEARANCE VIEW

TOUCH CONTROL PANEL

Overview and description of the buttons and layout of the microwave's touch control panel.

OPERATING SEQUENCE

FUNCTION OF IMPORTANT COMPONENTS

DOOR OPEN MECHANISM

Describes the mechanical operation of the oven door opening system.

1ST LATCH, 2ND LATCH AND STOP SWITCHES

Details the function and contact states of door interlock and stop switches.

MONITOR SWITCH

Explains the role of the monitor switch in relation to door operation and safety.

MONITOR RESISTOR R 0.8 Ω 20W

Describes the function of the monitor resistor in protecting the fuse M8A.

FUSE M8A

Explains the purpose and blowing conditions of the M8A fuse.

THERMAL CUT-OUT 145°C (MG)

Details the thermal cut-out protecting the magnetron from overheating.

THERMAL CUT-OUT 145°C (OVEN)

Explains the thermal cut-out designed to prevent oven damage from overheating.

TURNTABLE MOTOR

Describes the function of the motor that rotates the turntable.

FAN MOTOR

Explains the role of the fan motor in cooling components and removing vapors.

SERVICING

WARNING TO SERVICE PERSONNEL

Critical safety warnings for technicians working on the microwave oven's high voltage circuitry.

REMEMBER TO CHECK 3D

Essential preliminary safety checks before servicing the microwave oven.

REMEMBER TO CHECK 4R

Key post-service checks and procedures after completing repairs.

TROUBLESHOOTING GUIDE

Guidance on diagnosing and resolving common operational issues by following a sequence of operations.

TEST PROCEDURE

MAGNETRON TEST

Procedure for testing the magnetron for open or short circuits using an ohmmeter.

MICROWAVE OUTPUT POWER (1 LITRE WATER LOAD)

Method for measuring microwave output power by heating a specific volume of water.

THERMAL CUT-OUT TEST

Procedure to test the continuity of thermal cut-outs at specified temperatures.

MONITOR RESISTOR TEST

Method to check the resistance of the monitor resistor using an ohmmeter.

MOTOR WINDING TEST

Procedure for checking the resistance of fan and turntable motor windings.

LIVE TEST FOR MOTOR WINDINGS

Live testing procedure for motor windings using a voltmeter when cold checks are inconclusive.

BLOWN FUSE F M8A

Troubleshooting steps for diagnosing why the M8A fuse has blown.

TOUCH CONTROL PANEL ASSEMBLY TEST

Procedures for testing the touch control panel for defects based on operational symptoms.

RELAY TEST

Method for testing the operation and voltage of relays RY1 and RY2.

PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD (PWB) IS OPEN.

Steps to repair the PWB when the foil pattern, acting as a fuse, is broken.

TOUCH CONTROL PANEL ASSEMBLY

OUTLINE OF TOUCH CONTROL PANEL

Overview of the touch control panel's units, functions, and signals.

DESCRIPTION OF LSI

SERVICING PRECAUTIONS AND PROCEDURES

Precautions for Handing Electronic Components

Guidelines for safely handling CMOS LSI and electronic components to prevent damage.

Servicing of Touch Control Panel

Procedures and essential precautions for servicing the touch control panel assembly.

Servicing Tools

Lists the necessary tools required for servicing the touch control panel.

Other Precautions

Additional safety measures to take when working with the control unit and its components.

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

OUTER CASE REMOVAL

Step-by-step instructions for removing the outer case of the microwave oven.

HIGH VOLTAGE COMPONENTS REMOVAL

Procedures for safely removing high voltage capacitor and rectifier assembly.

POWER TRANSFORMER REMOVAL

Steps for safely disconnecting and removing the power transformer.

MAGNETRON REMOVAL

Instructions for safely removing the magnetron from the waveguide.

CONTROL PANEL REPLACEMENT

Steps for removing and installing the control panel assembly.

OVEN LAMP SOCKET REMOVAL

Procedure for removing and replacing the oven lamp socket.

POSITIVE LOCK®CONNECTOR REMOVAL

Method for disconnecting the positive lock connector from its terminal.

FAN MOTOR REPLACEMENT

Detailed procedure for removing and installing the fan motor.

DOOR ADJUSTMENT

Steps for adjusting the oven door alignment and ensuring proper switch operation.

DOOR DISASSEMBLY

Instructions for disassembling the oven door and its components.

MICROWAVE MEASUREMENT

REQUIREMENT

Specifies the safety standard for microwave radiation emission limits.

PREPARATION FOR TESTING

Steps to prepare the oven and testing equipment before performing leakage tests.

SCEMATIC

Figure O-1. Oven Schematic-OFF Condition

Electrical schematic showing the oven circuit when it is in the OFF condition.

Figure O-2. Oven Schematic-ON Condition

Electrical schematic illustrating the oven circuit during ON condition.

Figure S-1. Pictrial Diagram

Figure S-2. Control Panel Circuit (R-3A54/R-3E54)

Figure S-3. Printed Wiring Board

PARTS LIST

ELECTRICAL PARTS

List of electrical components used in the microwave oven with their part numbers.

CABINET PARTS

List of external and structural parts for the microwave oven.

CONTROL PANEL PARTS

List of components specific to the touch control panel assembly.

OVEN PARTS

List of internal oven components and parts.

DOOR PARTS

List of parts related to the microwave oven door assembly.

MISCELLANEOUS

PACKING AND ACCESSORIES'

Details on packaging materials and accessories included with the microwave oven.

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