SICK Inspector I10 User Manual

b Read the operating instructions before using the Inspector.
b Connection, assembly, and settings must be performed
by competent technicians.
b Do not connect external I/O signals to the Inspector while
it is powered. This may damage the device.
b Make sure that any loose cable ends are properly separated
or isolated before powering the Inspector. Otherwise the
device may be damaged.
b Protect the Inspector from moisture and dirt during
operation.
b Do not use the Inspector in areas with risk for explosion.
bTokeepIP67classication,openandclosethefront
window only with the supplied tool. Make sure that the seal
tsproperly(Flex)
b To avoid damages, only Inspector accessory lenses offered
bySICKareallowedtobeused(Flex)
b Minimize the risk of getting dust into the device by changing
the lenses in a dust-free environment. Do not keep the
device without the front window and wipe off the front
windowbeforeyouopenit(Flex)
2D vision
8013387/YUV5∙PrintedinGermany(2016-06)
All rights reserved. Subject to change without prior notice.
QUICKSTART
Inspector I10, I20, I40
Australia
Phone +61 3 9457 0600
1800 334 802 – tollfree
Austria
Phone +43 22 36 62 28 8-0
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Phone +32 2 466 55 66
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Phone +55 11 3215-4900
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Phone +972 4 6881000
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Phone +52 472 748 9451
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Phone +31 30 2044 000
New Zealand
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0800 222 278 – tollfree
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Phone +48 22 539 41 00
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Phone +40 356 171 120
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Phone +7 495 775 05 30
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Phone +65 6744 3732
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Phone +82 2 786 6321
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Phone +34 93 480 31 00
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Phone +46 10 110 10 00
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Phone +41 41 619 29 39
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Phone +886 2 2375-6288
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Phone +66 2645 0009
Turkey
Phone +90 216 528 50 00
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Phone +971 4 88 65 878
United Kingdom
Phone +44 1727 831121
USA
Phone +1 800 325 7425
Vietnam
Phone +84 945452999
Detailed addresses and additional
representatives and agencies
at www.sick.com
Installing
Safety
Product Features
Teaching with SOPAS ET
Teaching without PC Object Locator
Detailed Inspections
Overview
SOPAS ET
Pixel counter
Counts the number of pixels within the region that has an
intensity(greyscalevalue)thatiswithinaspeciedrange.
The location of these pixels is not considered, only the
number of pixels.
Edge pixel counter
Similar to the Pixel counter, but counts the number of
edge pixels in the region. The location of the edges is not
considered, only the number of pixels.
Contour
Compares the contours in the region with the contours in
the same region on the reference object. The better the two
contours correspond, the greater is the matching score for
the inspections.
Pattern (I40)
Compares each pixel’s value in the region with the
corresponding pixel value in the reference image. The better
the pixels correspond, the greater is the matching score for
the inspections.
<4 px
When teaching an Inspector which has not previously been
congured,theresultingreferenceobjectwillhaveanobject
locatorthatcoverstheentireeldofview.
1. PlaceanobjectinfrontoftheInspectorandconnectin2
to+24V.
 Afterabout3secondstheFunctionLEDstartstoash.
3. Click Teach reference object.
The Inspector captures a reference image of the object
and displays it.
3. Findtheeldofviewwiththehelpofforexampleapen.
 WhentheInspectordetectsmovementsintheeldof
view,theFunctionLEDchangescolortoblue.
5. Add detailed inspection over the parts of the object to be
inspected.
4. Disconnectin2fromthepower.
The Inspector will now use the latest captured image as
reference image.
6. TesttheinspectionintheLiveimageandadjustthe
settings if necessary.
5. The Inspector will then automatically switch to Run mode
and start inspecting
When the inspections are accurate enough, switch to Run to
put the Inspector in operation. When asked, you should save
thesettingsintheInspector’sashmemorytoassurethat
they will be remembered if the power should be disconnected.
1. Mount the Inspector at an appropriate distance from the
objects to be inspected.
SOPASETisthePCapplicationthatisusedformonitoringand
conguringtheInspector.ItcanbeinstalledonanyPC,and
then be used for accessing any Inspector that is connected to
the same network as the PC.
ToconnecttoanInspectorfromSOPASET.
1. Make sure that the Inspector is powered, and connected
to the PC or to the same network as the PC.
2. StartSOPAS ET.
3. In the Device search pane, double-click on the Inspector in
the list of available devices.
An object locator is used when teaching the Inspector to
recognisetheobjectstoinspect.Eachreferenceobjectcan
not have more than one object locator.
The Inspector locates an object by recognising the contours
of it. The contours that are used are highlighted in green in
SOPASET.
b Adjust the amount of contours to learn with the Edge
strength slider on the Object locator tab.
b Adjust the size, location, shape, and rotation of the object
locator so that it covers the object properly. Use masks
to mask out areas that normally varies on the object, for
example if they have different labels .
OK
Enoughamount
of learned
contours
Bad
Too few
contours
Bad
Too many con-
tours, as well as
contours on the
background
Match Settings
b If objects are never rotated, deselect Allow rotation to
improve both robustness and speed.
b To verify that objects are not rotated more than a small
amount, select Allow rotation and set the max rotation to a
small amount.
b If objects are always of the same size and at the same
distance from the Inspector, deselect Allow scaled objects to
improve both robustness and speed.
An Inspector with ring
light may need to be
mounted at a small angle
to avoid too much reexes.
An Inspector with Dome
light should be aligned
with the objects, at a
distance of approximately
50 mm to get optimal
effect of the dome lighting.
2. ConnecttheEthernetconnectorontheInspectortoa
network,ordirectlytoanEthernetconnectoronaPC.
4. Ifnecessary,adjustthesizeandlocationoftheobject
locator, and the amount of highlighted contours.
b Bright contours are more important than dim contours.
b Avoid highlighting contours outside the object.
b It is not necessary to get bright contours everywhere on
the important contours.
Note: TheEdgestrengthsettingforEdgepixel
counter and Contour inspections is common
for all inspections of these types for a reference
object.
The Inspector
rst locates the
object...
... and then inspects
details on the found
object.
Detailed
inspection
Object
locator
b High-speed object inspection
b Robust pattern match algorithm to locate objects indepen-
dent of position, rotation and scale
b Multi-feature inspections /object
b Multi-reference object teaching
bEasy-to-usecongurationinPC
bEmulator,log,statisticsandrecordforproductioncontrol
bIndustrialEthernetformonitoringovernetwork
bExchangeablelens(Flex)
bOutputsbylogicalexpressions(I20,I40)
bInputandoutputextensionsviaI/Obox(I20,I40)
bStoreinspectedimagestoremoteFTPserver(I40)
bProvidedetailedinspectionresultsoverEtherNet/IP(I40)
bLiveimage/log/statisticsviewandreferenceobjectchange
via external Viewer
The Inspector inspects objects in the following way:
bFirst,itlocatestheobjectintheview.
bAfterthat,itinspectsdetailsontheobjecttondout
whether the object is OK or not.
All passed Detail failed Not located
On
On
On
Off
Eachinspectiongivesoneofthefollowingresults:
Not located
The object was not located, or a detailed
inspection was out of view
Detail failed
The object was located but at least one of the
detailed inspections failed.
All passed
The object was located and all detailed inspec-
tions passed as well.
The Inspector provides the inspection result in the following
ways, depending on the model:
I10 3xedbuilt-indigital
outputs
out1–Notlocated
out2–Detailfailed
out3 – All passed
I20,
I40
3 built-in digital outputs
16 additional digital
outputs with I/O exten-
sion box
Congurable,using
Outputs by logical
expressions
(DefaultsameasI10)
I40 EtherNet/IP Detailed inspection
results
1. SwitchtheInspectortoEditmodebyclickingEdit in the
main view.
2. PlaceanobjectinfrontoftheInspector,andadjustfocus
andexposuresothattheLiveimageissharpandbright.
2. Adjustfocusbyturningthefocusscrew.
 ThefastertheFunctionLEDashes,thebetterthefocus.
±4 px
The device now appears in the New Project pane. Double-click
on the device to open the device window and start the
conguration.
b If the Inspector is not listed in the Device search pane, click
Search settingstonetunethesearchcriteria.
b If the connection to the device is not working, change the
IP settings of the device via the edit icon on the device tile.
AlsomakesurethattherequiredSOPASDeviceDriver(SDD)
is installed: Select the Device catalog tab and add the SDD via
the Conguration button.
Formoreinformationabouttheconnection,seetheonline
help.
3. If the input or output signals are used, or if an external
lighting will be used, connect those devices to the
Inspector’sPowerconnector(
B ).
Note: Make sure that the loose ends of the I/O cable
are separated before powering the Inspector.
4. ConnecttheInspectortoa24VDCpowersupply(
B ).
5. IfaPCshouldbeusedforconguringtheInspector,
installthecongurationsoftwareSOPASETv3.x.SOPAS
ETisavailablefordownload,freeofcharge,fromthe
Softwarenderatwww.sick.com.
SICK uses standard IPtechnologyforitsproducts,e.g.IOLink,
industrial PCs. The focus here is on providing availability of
products and services.
SICKalwaysassumesthattheintegrityandcondentialityof
data and rights involved in the use of the above-mentioned
products are ensured by customers themselves.
In all cases, the appropriate security measures, e.g. network
separation,rewalls,antivirusprotection,patchmanagement,
etc., are always implemented by customers themselves,
according to the situation.
Disclaimer
EN

SICK Inspector I10 Specifications

General

Brand	SICK
Model	Inspector I10
Category	Accessories
Language	English