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SICK LMS511-12100 Heavy Duty Outdoor - User Manual

SICK LMS511-12100 Heavy Duty Outdoor
122 pages
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OPERATING INSTRUCTIONS
LMS5xx
LASER MEASUREMENT SENSORS

Table of Contents

Questions and Answers:

SICK LMS511-12100 Heavy Duty Outdoor Specifications

General IconGeneral
BrandSICK
ModelLMS511-12100 Heavy Duty Outdoor
CategoryAccessories
LanguageEnglish

Summary

About this document

Information regarding the operating instructions

Provides essential information for handling laser measurement sensors and safety guidelines.

Scope

Details the intended technical personnel and tasks covered by these operating instructions.

LMS5 xx variants

Lists the specific LMS5xx sensor variants covered in these operating instructions.

Software versions

Specifies the firmware and software versions for LMS5xx and SOPAS ET.

Depth of information

Outlines the information provided in the operating instructions and available online help.

Explanation of symbols

Defines the warning symbols, signal words, and text conventions used in the document.

Further information

Directs users to the online product page for additional documentation and resources.

Customer service

Provides contact information for technical support and advice.

For your safety

Correct use

Defines the intended applications and operational environment for the LMS5xx.

Incorrect use

Lists prohibited uses and clarifies that the LMS5xx is not a safety component.

IP technology

Explains SICK's approach to IP technology and customer prerequisites for security.

Limitation of liability

States manufacturer liability limitations related to operating instructions and device usage.

Modifications and conversions

Warns against modifications and conversions, voiding warranty claims.

Requirements for skilled persons and operating personnel

Defines the necessary qualifications and training for personnel handling the device.

General safety notes and protective measures

Provides general safety guidelines, including observation of rules and regulations.

Hazard warnings and operational safety

Details hazard warnings, particularly concerning laser radiation and operational safety.

Laser radiation

Provides specific safety information and warnings related to the Class 1 laser radiation.

Electrical installation work

Specifies safety precautions for performing electrical installation work on the device.

Damaging potential equalization currents due to different ground potentials

Explains risks associated with ground potential differences and measures to prevent them.

Quick stop and restart

Describes the procedure for safely switching the LMS5xx on and off.

Environmental protection

Highlights the device's design for minimal environmental impact and low power consumption.

Repair

States that repairs are only permitted by authorized SICK AG personnel.

Product description

Delivery

Lists the components included in the LMS5xx delivery and provides links for ordering information.

Device variants

Details the different LMS5xx device types, their purpose, range, heating, and enclosure rating.

Type code

Explains the marking scheme for standard LMS5xx variants based on their type code.

Special features of the LMS5 xx

Highlights key features and specifications across different LMS5xx variants.

Differences between the LMS5 xx Lite, PRO and Heavy Duty versions

Compares the main functional differences between LMS5xx Lite, PRO, and Heavy Duty versions.

Controls and status indicators

Describes the device's user interface, including status LEDs and the 7-segment display.

Operating principle of the LMS5 xx

Explains how the LMS5xx performs measurements using laser pulses and radial scanning.

Scanning range of the LMS5 xx

Details the scanning range and its dependency on object remission and environmental factors.

Beam diameter and distance between measured points

Explains how beam diameter and point spacing change with distance and angular resolution.

Minimum object size for detection

Defines the criteria for reliable object detection based on beam diameter and point spacing.

Contamination measurement

Describes the sensor's contamination monitoring system and its sensitivity settings.

Applications

Lists potential applications for the LMS5xx, such as object measurement and detection.

Measurement of objects

Covers basic parameters for object measurement, including scanning frequencies and resolutions.

Filter

Explains the digital filters (fog, echo, particle) for pre-processing and optimizing measured values.

Measured value output

Details how to start measurement mode and retrieve measured values via interfaces.

Measured value output for a pulse reflected with multiple echoes

Describes how the LMS5xx handles multiple echoes and their output via telegrams.

RSSI values

Explains the Received Signal Strength Indicator (RSSI) and its relation to measurement success.

Field application

Explains the integrated field application for collision protection, surveillance, and access monitoring.

Evaluation cases

Defines evaluation cases, including inputs, strategy, fields, and output configuration.

Evaluation fields

Describes how to configure evaluation fields (polygon, rectangular) for application needs.

Operator for the evaluation cases on the output

Explains how to link evaluation case results using AND or OR operators for outputs.

Inputs and outputs

Details the various digital switching and relay inputs/outputs available on the LMS5xx.

Digital switching inputs

Describes the digital switching inputs and their role in activating evaluation cases.

Encoder inputs

Explains the function of encoder inputs for dynamic field adjustments in PRO/Heavy Duty versions.

Digital switching outputs

Details the digital switching outputs and their use for signaling evaluation results.

Relay outputs

Describes the relay outputs and their configuration for signaling detected objects or persons.

Synchronisation of several LMS5 xx

Explains how to synchronize multiple LMS5xx units to prevent interference.

Logical operators for inputs and outputs

Illustrates how to link inputs and outputs using logical operators for complex scenarios.

Data interfaces

Covers the different data interfaces (Ethernet, Serial, USB) for configuration and data transmission.

Ethernet interface

Details the Ethernet interface specifications, settings, and connection requirements.

Serial host interface

Explains the serial host interface parameters, factory settings, and limited value output.

USB auxiliary interface

Describes the USB interface for configuration and the need for a USB driver.

Data communication using telegrams

Explains how the LMS5xx uses telegrams to communicate with a connected host.

Frame and coding for the telegrams

Details the frame structure and coding methods for LMS5xx telegrams.

Planning

Outlines system requirements, mounting considerations, and planning aspects for LMS5xx.

LMS5 xx system requirements

Lists the required hardware and software for commissioning and operating the LMS5xx.

Mounting requirements

Specifies the essential requirements for mounting the LMS5xx securely and effectively.

Distance between LMS5 xx and the object;surface to be monitored

Explains how laser beam divergence affects detection distance and provides calculation formulas.

Transport and storage

Transport

Provides safety notes and recommendations for proper transport of the LMS5xx.

Transport inspection

Guides users on checking the delivery for completeness and transit damage.

Storage

Specifies the recommended storage conditions and environmental parameters for the LMS5xx.

Mounting

Overview of the mounting steps

Outlines the main steps involved in mounting the LMS5xx, including location selection.

Preparations for mounting

Lists components, materials, accessories, and necessary tools for mounting.

Select mounting location

Provides guidance on selecting an appropriate mounting location, considering environmental factors.

Mounting steps

Details the practical steps for mounting, including torque specifications and vibration prevention.

Direct mounting

Explains how to mount the LMS5xx directly using threaded holes on the rear.

Mounting with mounting kit 1

Describes the procedure for mounting the LMS5xx using mounting kit 1.

Mounting with mounting kit 2

Explains how to use mounting kit 2 with kit 1 for two-plane alignment of the LMS5xx.

Mounting with mounting kit 3

Details using mounting kit 3 with kits 1 and 2 for parallel scan plane mounting.

Mounting the LMS5 xx with protection hood;weather protection hood

Guides on mounting protection hoods for shielding from glare, precipitation, and sunlight.

Using multiple LMS5 xx laser measurement sensors

Provides recommendations for correct placement of multiple LMS5xx sensors to prevent interference.

Dismanteling the system

Describes the step-by-step procedure for safely dismantling the LMS5xx system.

Electrical installation

Overview of the installation steps

Lists the key steps for electrical installation, including wiring and PC connection.

Conditions for safe operation of the LMS5 xx in an installation

Explains requirements for safe operation, focusing on ground potential equalization.

Connections of the LMS5 xx

Details the connection types (USB, Ethernet) and connectors for various LMS5xx variants.

Connections of the LMS500

Specifies pin assignments for Ethernet and Power/Data/I/O connections for LMS500 models.

Connections of the LMS511, LMS581 and LMS511 Heavy Duty

Details pin assignments for Power, Ethernet, Data, and I/O connections for LMS511/LMS581 models.

Connections of the LMS531 Security Outdoor

Specifies pin assignments for Power, Ethernet, Inputs, and Alarm connections for LMS531 models.

Preparing the electrical installation

Covers essential preparations including supply voltage, wire cross-sections, and cable length.

SELV Supply voltage

Specifies the required SELV supply voltage range and power consumption for the LMS5xx.

Wire cross-sections

Provides recommended wire cross-sections for different connections and cable lengths.

Length of the spare cable on the system connector

Recommends spare cable length for easy replacement and to prevent incorrect connections.

General conditions for the data interfaces

Specifies maximum cable lengths for data interfaces based on transmission rates.

Perform electrical installation on the LMS5 xx

Guides on performing the electrical installation, including connections and required equipment.

Equipment

Lists the necessary equipment for performing electrical installation.

Connection on the USB auxiliary interface and the Ethernet interface of the LMS5 xx

Illustrates USB and Ethernet connections for configuring the LMS5xx.

LMS500: Wiring the system connector

Provides detailed steps for wiring the system connector on the LMS500, ensuring IP rating.

LMS511;LMS531;LMS581: Connecting the round M12 plug-in connectors

Explains how to connect M12 connectors for voltage supply on LMS511/LMS531/LMS581.

Wiring of inputs and outputs on the LMS5 xx

Details wiring configurations for digital inputs, encoder inputs, and outputs.

Commissioning and configuration

Overview of the commissioning steps

Outlines the sequence of steps for commissioning and configuring the LMS5xx.

SOPAS ET configuration software

Describes the SOPAS ET software for interactive configuration and testing.

System requirements for SOPAS ET

Lists the system prerequisites for installing and using the SOPAS ET configuration software.

Download and installation of SOPAS ET

Provides instructions for downloading and installing the SOPAS ET software.

SOPAS ET default setting

Details the default settings for the SOPAS ET software.

Establish communication with the LMS5 xx

Guides on establishing communication between a PC and the LMS5xx.

Connect the data interfaces

Specifies how to connect the LMS5xx to the PC using USB, Ethernet, or RS-232/RS-422.

Starting SOPAS ET and opening the scan assistant

Instructions for starting SOPAS ET and accessing the scan assistant for configuration.

Configuring the Ethernet connection

Details how to configure the Ethernet connection in the SCAN ASSISTANT.

Configuring the serial connection

Describes the steps for configuring the serial connection in the SCAN ASSISTANT.

Performing scan

Explains how to perform a scan to detect connected devices and upload parameters.

Initial commissioning

Covers the initial setup and adaptation of the LMS5xx using SOPAS ET parameter sets.

Configuring the LMS5 xx

Explains interactive configuration using SOPAS ET and configuration via telegrams.

Connection and test measurement

Guides on connecting the device and performing a test measurement using SOPAS ET.

Maintenance

Maintenance during operation

Covers maintenance tasks performed while the device is in operation, focusing on cleaning.

Cleaning the front screen

Provides instructions for cleaning the front screen, including recommended cleaning agents.

Exchanging an LMS5 xx

Explains how to replace a faulty LMS5xx unit with a new or repaired one.

Replacement of LMS500 Lite;PRO or LMS511 Heavy Duty using the former system connector (parameter cloning)

Details replacing LMS500/LMS511 with system connector transfer for parameter cloning.

Complete replacement of LMS511 PRO;Lite, LMS531 PRO;Lite Security or LMS581 PRO (without using the former system connector)

Describes complete replacement without using the system connector, requiring manual configuration.

Parameter cloning function of LMS500 PRO;Lite and LMS511 Heavy Duty

Explains the parameter cloning function for automatic configuration transfer between devices.

Returns

Provides instructions and required information for returning devices to SICK Support.

Decommissioning

Covers the process of decommissioning the LMS5xx and its proper disposal.

Disposal

Provides guidance on the environmentally correct disposal of the LMS5xx as electronic scrap.

Troubleshooting

In the event of faults or errors

Instructs users to cease operation if a malfunction cause is not clearly identified.

Error displays of the indicator lights

Explains the meaning of LED indicators and their corresponding possible causes and rectifications.

Indications of the 7-segment display

Details the information displayed on the 7-segment display for diagnostics and error identification.

Detailed error analysis

Describes methods for analyzing errors, including communication errors and field evaluation monitoring.

Field evaluation monitor

Explains how to use the field evaluation monitor for analyzing infringements and output behavior.

Field evaluation logging

Describes using field evaluation logging for diagnostics, saving, and playback of device operation.

SICK Support

Provides guidance on contacting SICK Support for unresolved errors and device replacement.

Technical specifications

Data sheet LMS5 xx laser measurement sensor

Presents comprehensive technical data for the LMS5xx sensor, including performance and dimensions.

Operating range diagrams

Visualizes the operating range of the LMS5xx based on remission and resolution.

Dimensional drawings

Provides detailed dimensional drawings for LMS500, LMS511/LMS531/LMS581, and mounting kits.

Dimensional drawing LMS500

Shows detailed dimensions and mounting points for the LMS500 model.

Dimensional drawing LMS511;LMS531;LMS581

Presents detailed dimensions and mounting points for LMS511/LMS531/LMS581 models.

Dimensional drawings, mounting kits

Illustrates the dimensions and assembly of mounting kits 1, 2, and 3.

Dimensional drawings, weather protection hoods

Shows dimensional details for protection and weather protection hoods for the LMS5xx.

Annex

Ordering information

Provides information on ordering the LMS5xx and its accessories via the web product page.

Consumables

Lists consumables such as lens cloth and plastic detergent for cleaning the device.

EU declaration of conformity

Directs users to the web page for the EU declaration of conformity for LMS5xx variants.

Glossary

Defines key terms used in the operating instructions, such as Download, Parameter set, Remission, Scan, SOPAS ET.

Abbreviations

Provides a list of abbreviations used throughout the document, with their full meanings.

List of Figures

Contains a comprehensive list of all figures included in the operating instructions with their page numbers.

List of Tables

Provides a detailed list of all tables included in the operating instructions with their page numbers.

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