SICK SIM800 - User Manual

O P E R A T I N G I N S T R U C T I O N S
SIM800
Sensor Integration Machine

Summary

About this document

Information on the operating instructions

Provides essential information on how to use SICK AG devices safely.

Explanation of symbols

Explains warning symbols and signal words to avoid accidents and damage.

Further information

Directs users to the product page for additional data, CAD files, and software.

Safety Information

General Safety Notes

Lists crucial safety notes for mounting, commissioning, operation, and maintenance.

Intended Use

Describes the device as a programmable control unit for sensors in industrial environments.

Improper Use

Defines improper use and warns against using the device in hazardous areas or with unapproved accessories.

Cybersecurity

Emphasizes the need for a comprehensive cybersecurity concept for protection against threats.

Limitation of Liability

Outlines conditions under which the manufacturer accepts no liability for damages.

Modifications and Conversions

Warns that modifications or conversions can lead to unforeseeable dangers.

Requirements for Skilled Persons and Operating Personnel

Details the necessary qualifications for various activities like mounting and electrical installation.

Operational Safety and Specific Hazards

Highlights potential risks and warnings for safe operation, including electrical hazards.

LED RGO

Discusses specific hazards related to LED radiation and potential equalization currents.

Product Description

Device View

Provides a visual overview of the SIM800 device and its connection ports.

Functionality

Explains the device's role in the SICK AppSpace ecosystem for sensor data evaluation and archiving.

SICK AppSpace

Introduces the SICK AppSpace software platform for developing tailor-made application programs.

Preset Ethernet Interfaces

Details the default IP addresses for the device's Ethernet interfaces.

Transport and Storage

Transport

Provides guidelines for safe transport, emphasizing proper packaging and handling.

Transport Inspection

Outlines the procedure for checking the delivery for completeness and transit damage.

Storage

Specifies conditions for proper storage, including environmental factors and duration.

Mounting

Overview of Mounting Procedure

Describes the general steps involved in mounting the device.

Scope of Delivery

Lists the items included in the product package.

Preparing for Mounting

Details installation requirements and steps for site preparation before mounting.

Mounting the Device

Explains how to physically attach the device to a mounting surface.

Electrical Installation

Important Information

Covers critical warnings and notices regarding electrical connections and supply voltage.

Preparing the Electrical Installation

Lists the necessary tools and materials for carrying out the electrical installation.

Overview of Connections

Illustrates the various connection ports on the SIM800 device.

Pin Assignment

Details the pin configuration for POWER, SERIAL/IO, and INPUT connections.

Connecting Peripheral Devices

Explains how to connect external sensors and devices to the SIM800.

Connecting Voltage Supply

Guides users on how to properly connect the device to a power source.

Commissioning

Preparatory Commissioning

Outlines preparatory steps and considerations for commissioning the device.

Operation

Status LEDs

Explains the meaning and behavior of status LEDs for device operation.

Maintenance

Cleaning

Provides instructions for cleaning the device to ensure proper heat dissipation.

Maintenance Plan

Outlines preventive maintenance tasks and their recommended intervals.

Decommissioning

Disposal

Instructs on environmentally friendly disposal methods in accordance with regulations.

Technical Data

Features

Lists the key features and specifications of the SIM800 device.

Interfaces

Details the available interfaces like SERIAL, Ethernet, and digital I/O.

Mechanics and Electronics

Provides specifications on the device's physical construction and electronic components.

Ambient Data

Lists environmental operating conditions, including temperature, humidity, and EMC.

Annex

Dimensional Drawings

Shows the physical dimensions and mounting hole details of the device.

Licenses

Describes the open-source software licenses used in the product.

Overview

1. Function Description
2. Usage Features
3. Maintenance Features

The SICK SIM800 is a Sensor Integration Machine designed to act as a programmable control and evaluation unit for sensors within industrial environments, particularly in production, testing, and control applications. It serves as a crucial link between system and plant controls and various connected terminal devices.

Function Description

The SIM800 is an integral part of the SICK AppSpace ecosystem, an open software platform that enables the development of tailor-made application programs for demanding tasks. This machine is capable of evaluating, archiving, and transmitting data from a wide range of SICK sensors, including fixed-mount barcode scanners, image-based code readers, RFID read/write devices, and photoelectric sensors.

The device's functionality is driven by application software, or "apps," developed using SICK AppStudio. These applications allow for flexible and customized solutions to various industrial challenges. The SIM800 also supports the creation of browser-based graphical user interfaces (HMIs) for data visualization and operator-level interaction, providing opportunities to influence applications as defined by the developer.

The SIM800 offers multiple industrial interfaces for controlling, programming, and operating purposes. These interfaces can be activated as needed via development environments, programmable logic controllers (PLCs), or specific applications. Configuration, programming, and control of the device require various technical skills, depending on how it is connected and utilized.

Usage Features

The SIM800 is designed for fixed-position mounting and must be operated within specified ambient conditions. Electrical connections to peripheral devices should only be made when the voltage supply is disconnected, and all connections must be screwed on correctly. The device's voltage supply must be protected according to specifications, and it requires an external voltage supply that can bridge brief power outages. Only devices also supplied with safety extra-low voltage should be connected.

The device features several connections for versatile integration:

• SERIAL, I/O: This port allows connection to sensors and controllers, supporting RS-232 communication and providing digital inputs and outputs. It also facilitates a CAN connection for CAN-capable sensors when used in conjunction with the "Power" port.
• POWER: This M12, 5-pin, A-coded male connector provides the main voltage supply (DC 24 Vin) and supply voltage ground (DC 0 Vin). It also supports CAN L and CAN H connections for CAN bus communication with compatible sensors.
• INPUT: This M12, 5-pin, A-coded female connector provides a digital input (Digital In 3) and a supply voltage output (DC 24 Vout). This output can be wired to trigger sensors, for example.
• ETHERNET 1 and ETHERNET 2: These M12, 4-pin, D-coded female connectors serve as Ethernet ports for data output, configuration, and firmware updates. They support transmission rates of up to 100 Mbit/s using TCP/IP protocol. The preset IP addresses for these interfaces are 192.168.0.1 for Ethernet 1 and 192.168.1.1 for Ethernet 2, which can be changed using the "SICK AppManager" software tool.
• USB: A Micro-B USB 2.0 port is available under the servicing panel, reserved for specific functions.
• Rotary Encoding Switch: The device includes a rotary encoding switch, reserved for specific functions.

Status LEDs provide visual feedback on the operational status of the device and its connections. These LEDs indicate whether the device is ready, booting, or experiencing errors. User-defined functions can also be configured to be indicated by specific LEDs. Ethernet ports have LEDs to show connection status (not established, established) and data transmission activity.

Maintenance Features

The SIM800 is designed to be largely maintenance-free during operation. However, depending on the installation environment, certain preventive maintenance tasks are recommended at regular intervals to ensure optimal performance and longevity.

• Regular Checks: The device and its connecting cables should be checked for damage at regular intervals. This helps identify potential issues early and prevent further complications.
• Housing Cleaning: The housing should be cleaned regularly from the outside to ensure proper heat dissipation and operation. This should be done using a dry cloth or an industrial vacuum cleaner. Sharp objects or cleaning agents should not be used to avoid equipment damage.
• Fan Cleaning and Function Check: If present, any fans should be cleaned, and their functionality checked. This is recommended at least every 6 months, depending on ambient conditions and climate.
• Sealing Unused Connections: All unused connections should be sealed with protective caps. This is also recommended at least every 6 months, depending on ambient conditions and climate, to maintain the device's protection rating.

When cleaning, it is important to use only recommended cleaning agents and tools. Any modifications or conversions to the device, or interruption of the device or SICK software, will invalidate warranty claims. This includes opening the housing, even for mounting and electrical installation purposes. Proper grounding is crucial to prevent dangerous equipotential bonding currents and potential damage.

For storage, the device should not be stored outdoors and must be protected from moisture, dust, aggressive substances, and direct sunlight. It is recommended to use the original packaging and avoid mechanical shocks. Regular checks of components and packaging are advised for storage periods exceeding three months.

SICK SIM800 Specifications