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SICK ATM60 User Manual

SICK ATM60
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Commissioning Instructions 8013512
Jan 2005
Commissioning Instructions
ATM60 / ATM90 / KHK53
with Profibus DP Interface to EN 50170 Vol. 2
SICK AG
Erwin-Sick-Str. 1 ·
D-79183 Waldkirch

Table of Contents

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SICK ATM60 Specifications

General IconGeneral
Protection ratingIP65
Housing materialAluminum
Measuring range0 to 360 degrees
InterfaceSSI, Incremental
Operating temperature+70 °C
Protection classIP65
Shaft diameter6 mm, 10 mm
Supply voltage10 V DC ... 30 V DC
Shaft typeSolid shaft
Storage temperature+85 °C
Power supply10 V DC ... 30 V DC
Current consumption< 150 mA

Summary

Introduction to Commissioning Instructions

Using the Commissioning Instructions

Explains how to use the commissioning instructions for encoders.

Documentation Overview

Lists the components of the complete documentation for the encoders.

Document Symbols Definition

Defines symbols used to highlight important information and warnings.

Conformity Standards

Details Profibus standards and EU/UK directives compliance.

Designations and Abbreviations

Profibus DP Specific Terms

Lists designations and abbreviations specific to Profibus DP communication.

Profibus Data Type Specifications

Defines various data types used in Profibus communication, e.g., BOOL, BYTE.

Encoder Specific Terms

Lists terms and parameters specific to encoder functionality and scaling.

Safety Precautions for Encoders

Responsibilities of Commissioning Staff

Outlines the duties and qualifications required for personnel commissioning devices.

Validity and Application of Encoders

Describes the intended use, quality standards, and limitations of the encoders.

Authorized Users for Installation

Specifies that installation and maintenance must be done by trained and qualified staff.

Safety Guidelines and Personal Protection

Provides essential safety guidelines for all personnel involved with the devices.

Encoder Safety for Installation and Operation

Details specific safety measures for handling, installing, operating, and maintaining encoders.

Profibus Standardisation and DP

Profibus Standardisation Overview

Explains the international standards and protocol architecture of Profibus.

Profibus DP Introduction

Introduces Profibus DP as a high-speed data communication protocol for device level.

Physical Profibus Network Link

Covers the physical aspects of connecting to a Profibus DP network.

RS485 Transmission Technology

Explains the RS485 transmission technology used for Profibus DP.

Profibus Cabling for RS485

Details the specifications and requirements for Profibus DP cabling using RS485.

Cable Screening for Interference Reduction

Explains the importance and methods of cable screening for interference reduction.

Device Profiles for Interoperability

Discusses how device profiles ensure interoperability between different manufacturers' devices.

Further Information Sources

Provides contact details for Profibus organizations and lists related literature.

Encoder Modes and Data Specification

Cyclical Data Transmission Phases

Describes the three phases of data transmission: parameterisation, configuration, and I/O data exchange.

Encoder Data Specification

Lists supported data types and their properties across different module configurations.

Encoder Parameters and Attributes

Conditions for Using Scaling Functions

Explains how to use scaling functions, including continuous mode and adaptation.

Scaling in Continuous Mode

Describes continuous mode operation for rotary encoders, including mapping and offset handling.

Scaling without Measuring Range Limitation

Details scaling with an offset to ensure correct position value conversion.

Adapted Scaling Functions without Offset

Explains scaling where the scaled range maps completely into the physical range without offset.

Data Storage in EEPROM

Describes how operating parameters are saved in the EEPROM and what data is stored.

Encoder Attributes and Parameters

Provides fundamental explanations for encoder attributes and parameters.

Counting Direction and Code Sequence

Defines how counting direction (CW/CCW) affects the output position values.

Scaling Function Control (SFC)

Controls whether the physical position value is converted to a scaled value.

Measuring Units per Revolution (CPR)

Defines steps per revolution and its relation to the scaling factor.

Total Measuring Range (CMR)

Specifies the total steps over the measuring range and its relation to the scaled range.

Position Value Calculation

Explains how the current scaled position value is calculated.

Preset Value Functionality

Describes the preset function for adapting datum and its storage in EEPROM.

Data Assemblies and Components

Details the individual data components supported by the encoder and their processing modes.

Preset Value Function

Details the Class 2 function for electronic adjustment to a user-defined position.

Device Integration and Projecting

System Requirements for Integration

Lists the requirements for integrating a Profibus DP slave into a system.

GSD File Description

Explains the function of the GSD file for device integration and data exchange.

Data Mapping for UINT32 (UDINT) Values

Describes how numerical values are mapped for parameterisation, especially for measuring range.

Using the COM Profibus Configuration Tool

Introduces the COM Profibus configuration tool and its use.

Module Configuration Settings

Explains that only one module can be selected for each encoder.

Parameter Settings for Rotary Encoders

Shows how to set parameters for rotary encoders using the configuration tool.

Parameter Settings for Linear Encoders

Details parameter settings for linear encoders using the configuration tool.

System Configuration for Profibus DP

Master-Slave Communication Flow

Explains the master-slave communication flow and telegram order for Profibus DP.

Stipulations and Definitions

Defines terms like 'octet' in the context of Profibus DP data telegrams.

Parametrisation Process

Describes how parameterisation telegrams are generated and checked.

DP-Specific Standard Data

Details the DP-specific standard data relevant to all DP slaves.

Device-Specific Data Configuration

Explains how device-specific data is predefined via the GSD file and checked.

Operating Mode Settings

Discusses the operating modes and their configuration.

Code Sequence for Counting Direction

Defines how counting direction affects the output position value.

Class 2 Functionality Control

Controls Class 2 functionality for diagnostic data and operating mode.

Commissioning Diagnostics Control

Manages additional diagnostic data for devices at standstill.

Scaling Function Enable

Enables changing the physical resolution using scaling parameters.

Enabling the SSA Service

Allows changing the subscriber address via telegram.

Selection of Address Setting Source

Defines the source for the slave's address (DIP switch or EEPROM).

Measuring Units per Revolution (CPR) Specification

Shows how steps per revolution are represented and their default values.

Total Measuring Range (CMR) Specification

Details the representation of total measuring range steps and default values.

Configuration of Data Traffic

Explains how configuration telegrams define cyclical data traffic and module selection.

Cyclical Data Traffic (Data Exchange Mode)

Describes data exchange between master and slave via Profibus telegrams.

Data Assembly A1 - Module IN_04

Class 1 configuration for data components I-1.

Data Assembly A2 - Module IO_04

Class 2 configuration for data components I-1, O-1.

Data Assembly A3 - Module IN_06

Class 1 configuration for manufacturer-specific data components I-1, I-2.

Data Assembly A6 - Module IO_08

Class 2 configuration for manufacturer-specific data components I-1, I-2, I-3, O-1.

Diagnostic Information for Profibus DP

Evaluation at Control Level

Explains how to use Profibus diagnostic functions with control programs like Siemens S7.

Diagnostic Messages Overview

Describes the types of diagnostic information a DP slave provides, standard and user-specific.

Standard Diagnostics Details

Details the standard diagnostic data provided by DP slaves, including status bytes.

Status-1 Bit Meanings

Explains the meaning of each bit in the Status-1 byte for error conditions.

Status-2 Bit Meanings

Details the meaning of each bit in the Status-2 byte for device status and commands.

Status-3 Bit Meanings

Covers the meaning of bits in the Status-3 byte, related to overflows and reserves.

Master Address Information

Shows the master address after parameter setting and before it.

Class 1 Device-Specific Diagnostics

Provides overview of Class 1 diagnostic data, including alarms and device identification.

Alarms Triggering and Handling

Explains how alarms are triggered and how they affect diagnostic data.

Commissioning Diagnostics Alarm Bit

Indicates when supported alarms or warnings trigger an error.

EEPROM Memory Error Detection

Describes an error found when reading encoder parameters after power-off.

Error in Position Value Causes

Lists reasons for position value errors and their indicators.

Error Correction Measures for EEPROM

Provides steps to correct EEPROM data inconsistencies, like re-configuring default values.

Operating Status Monitoring

Shows the status of the scaling function and Class 2 functionality related to operating mode.

Device Identification Query

Details how to query the encoder type via a diagnostic byte.

Physical Resolution Span (PRS) Details

Shows the maximum steps per revolution or smallest measuring step.

Physical Number of Revolutions (PNumR)

Displays the maximum number of revolutions distinguishable for rotary encoders.

Class 2 Device-Specific Diagnostics

Provides an overview of Class 2 diagnostic data, including alarms, warnings, and versions.

Supported Alarms Configuration

Controls the display behavior for 'Additional Alarms' and 'Alarms' parameters.

Warnings Information

Indicates non-significant parameters outside tolerance, unlike alarms.

Supported Warnings Configuration

Controls the display behavior for 'Warnings' parameters.

Profile Version Information

Shows the implemented encoder profile version number.

Software Version Information

Displays the implemented encoder software version.

Operating Time Monitoring

Indicates the encoder's operating time in hours, though not supported.

Offset Value Calculation and Storage

Explains how the offset value is calculated and stored.

Counts per Revolution (CPR) Specification

Shows the number of steps per revolution and its factory setting.

Counts per Measuring Range (CMR) Specification

Displays the number of steps over the total measuring range.

Serial Number Retrieval

Provides the encoder's serial number as an ASCII string.

Manufacturer-Specific Diagnostics

Details manufacturer-specific diagnostic information as an extension of Class 2 diagnostics.

Station Address Management

Gives the device address stored in EEPROM, which may differ from DIP switch settings.

Encoder Status Display

Displays the encoder status, related to Operating Mode and internal settings.

DP Controller Status Identification

Identifies the general status of the implemented DP controller, including baud rate selection.

Encoder Mounting and Connection

Encoder Mounting Instructions

Refers to supplied mounting instructions for the particular encoder.

Cable Screening Recommendations

Recommends using screened cables and proper screen attachment for optimal effectiveness.

Screen Connection with Cable Fitting

Illustrates the steps for connecting the screen at the bus link adapter using cable fittings.

Screen Connection with Screw-in System

Shows the procedure for screen connection using a screw-in system for ATM90-P.

Connecting Encoders to the Network

Lists different connection versions for encoders to the network.

Voltage Supply Installation Notes

Provides limitations for voltage supply when using the same cabling as the bus.

ATM 60 Bus Link Adapter - Cable Fitting

Details the pinout and wiring for ATM 60 with cable fitting connection.

ATM 60 Bus Link Adapter - Screw-in System M12

Shows the pinout for ATM 60 with M12 screw-in system connection.

ATM 90 Bus Link Adapter - Cable Fitting

Details the pinout and wiring for ATM 90 with cable fitting connection.

ATM 90 Screw-in System M14 Connection

Shows the pinout for ATM 90 with M14 screw-in system connection.

Linear Encoder KHK53 Cable Fitting Connection

Details the pinout and wiring for KHK53 linear encoder with cable fitting.

Device Handling in the Network

Lists configurable hardware features like station address, counting direction, and bus termination.

Address Setting via DIP Switch

Explains how to set the station (node) address using DIP switch S1.

Counting Direction Setting

Describes how to set the counting direction (CW/CCW) using DIP switch S1.

Preset Function Execution

Explains how to set a special predefined value using the PRESET pushbutton S3.

Bus Termination Configuration

Details how to perform bus termination using DIP switch S2.

Status and Display Information

Describes the status information provided by the device's two LEDs.

Technical Description of Encoders and Profibus Interface

Description of Rotary Encoders

Provides details on the resolution and multi-turn capabilities of rotary encoders.

Description of Linear Encoder

Describes the linear measuring system, reading head, and its resolution.

Profibus Interface Features Overview

Summarizes key features of the Profibus DP interface, including configuration options.

Profibus Interface Specification

Details the technical specifications of the Profibus DP interface, including electrical, protocol, and connection aspects.

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