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SG30
INDEX
1. LETTER TO THE CUSTOMER ..............................................................................................2
2. DESCRIPTION OF THE GEARLESS MACHINE ...................................................................2
2.1. DIMENSIONS/TECHNICAL SPECIFICATIONS SG30 ............................................................3
2.2. DIMENSIONS/TECHNICAL SPECIFICATIONS SG30F ..........................................................4
3. MACHINE IDENTIFICATION ...............................................................................................5
4. WARRANTY ........................................................................................................................6
5. GENERAL DELIVERY NOTES ...............................................................................................7
6. SAFETY PRECAUTIONS .......................................................................................................8
7. SAFETY REQUIREMENTS ...................................................................................................9
8. MOVING THE WINCH ........................................................................................................11
9. NOTES FOR INSTALLATION ................................................................................................13
9.1. MECHANICAL INSTALLATION ............................................................................................13
9.1.1. CABLE INSTALLATION .........................................................................................................14
9.1.2. SECURING THE GEARLESS MACHINE .............................................................................14
9.1.3. CABLE GUARD ....................................................................................................................15
9.2. ELECTRICAL INSTALLATION ................................................................................................16
9.2.1. ELECTRIC MOTOR ..............................................................................................................16
9.2.2. TERMINAL BOARD WIRING DIAGRAM .............................................................................17
9.3. ENCODER ...........................................................................................................................18
ϵϯϭ^K>hdZKdZzEKZKE&/'hZd/KEͲEd/EdZ& ............................ 19
9.3.2. ROTARY ENCODER SIN/COS INTERFACE CONFIGURATION ..............................................21
9.3.3. INSTRUCTIONS FOR INSTALLING THE EXTENSION CABLE ON THE HEIDENHAIN
ENDAT ECN 1313 ENCODER ........................................................................................................ 22
9.4. ELECTROMAGNETIC BRAKE ..............................................................................................24
9.4.1. EMC DIRECTIVE ..................................................................................................................25
9.4.2. MANUAL BRAKE RELEASE LEVER REMOTE CONTROL KIT ..............................................26
9.4.3. MANUAL BRAKE RELEASE LEVER EXTENSION KIT ............................................................28
9.5. POWER SUPPLY UNIT ........................................................................................................29
9.5.1. POWER SUPPLY UNIT ELECTRICAL CONNECTION DRAWINGS ........................................30
10. STARTING THE GEARLESS MACHINE FOR THE FIRST TIME ............................................32
11. MAINTENANCE ..................................................................................................................33
11.1. ENCODER REPLACEMENT .................................................................................................34
11.2. VENTILATION KIT ...............................................................................................................35
11.3. PULLEY DISMANTLING ...................................................................................................... 36
11.4. PULLEY ASSEMBLY .............................................................................................................37
12. EMERGENCY OPERATION ..................................................................................................37
13. DISPOSAL/RECYCLING .......................................................................................................38