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Siemens S7-400 User Manual

Siemens S7-400
316 pages
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Preface, Contents
Product Overview
1
Installing the S7-400
2
Addressing the S7-400
3
Wiring the S7-400
4
Networking
5
Starting Up
6
Maintenance
7
Assembling the M7-400
8
Appendices
Assembling and Installing
Systems
A
Guidelines for Handling
Electrostatically-Sensitive
Devices (ESD)
B
Glossary, Index
S7-400 and M7-400
Programmable Controllers
Hardware and Installation
Installation Manual
SIMATIC
This manual is part of the documentation
package with the order number
6ES7498-8AA03-8BA0
Edition 12/2002
A5E00069481-04

Table of Contents

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Siemens S7-400 Specifications

General IconGeneral
Product type designationS7-400
Protection ClassIP20
CPU TypeVarious (e.g., CPU 412, CPU 414, CPU 416, CPU 417)
Digital InputsDepends on configuration and modules used
Digital OutputsDepends on configuration and modules used
Analog InputsDepends on configuration and modules used
Analog OutputsDepends on configuration and modules used
Communication InterfacesMPI, PROFIBUS, PROFINET
Programming LanguagesSTEP 7 (STL, LAD, FBD, SCL, GRAPH)
Power Supply24V DC or 120/230V AC (depending on the power supply module).
Operating Temperature0°C to 60°C
Relative Humidity5% to 95% (non-condensing)
RedundancySupported (with specific CPUs and configurations)
Mounting TypeRack mounting
MemoryUp to several MB (depends on CPU model)

Summary

Product Overview

Overview of the S7-400

Provides a general description of the S7-400 programmable controller and its system architecture.

Features of the S7-400

Lists the key features and advantages of the S7-400 programmable controller.

Installing the S7-400

Assembling an S7-400

Details the process of assembling the S7-400 system, including central and expansion racks.

Mounting and Grounding the Racks

Covers essential steps for mounting and grounding the S7-400 racks, including clearances.

Fitting Memory Cards in the CPU

Provides instructions on how to install memory cards into the CPU for memory expansion.

Installing Modules in a Rack

Outlines the procedure for installing various modules into the S7-400 rack.

Addressing the S7-400

Geographical and Logical Addresses

Explains the concepts of geographical and logical addresses for channels and modules.

How to Determine the Default Address of a Module

Details how to calculate the default address for digital and analog modules based on slot numbers.

Wiring the S7-400

Supplying Power to Modules

Describes how power supply modules provide operating voltages and load currents to S7-400 modules.

Choosing the Power Supply Module

Guides on estimating power requirements and selecting the appropriate power supply module for a rack.

Grounding

Covers the importance and methods of grounding for proper functioning and safety of the S7-400.

Interference-Free Configuration for Local and Remote Connections

Provides guidelines for setting up connections to minimize interference, ensuring proper signal integrity.

Wiring the Signal Modules

Details the procedure for wiring signal modules, including the three types of front connectors.

Networking

Configuring a Network

Explains how to connect S7-400 devices to various subnets like MPI or PROFIBUS-DP.

Fundamentals

Defines key networking terms like Station (Node), Segment, and Baud Rate for MPI/DP interfaces.

Rules for Configuring a Network

Lists essential rules for connecting network nodes, assigning addresses, and ensuring interference-free operation.

Cable Lengths

Specifies permitted cable lengths for MPI and PROFIBUS-DP networks, including the use of repeaters.

Starting Up

Recommended Procedure for First Startup

Provides a staged procedure for the initial startup of an S7-400 system to ensure proper operation.

Checks Prior to Switching On for the First Time

A crucial checklist to verify installation steps before powering on the S7-400 for the first time.

Connecting a Programming Device (PG) to an S7-400

Explains how to connect a programming device to the CPU via the MPI for configuration and operation.

Resetting the CPU with the Mode Selector Switch

Describes how to perform a memory reset using the CPU's mode selector switch for program transfer.

Maintenance

Replacing the Backup Battery

Guides on how to replace backup batteries in the power supply module to ensure data retention.

Replacing CPUs

Step-by-step instructions for safely removing and installing CPU modules, including data saving.

Replacing Digital or Analog Modules

Details the procedure for replacing digital and analog modules, covering safe handling and system responses.

Replacing Interface Modules

Covers the process of fitting and removing interface modules, including important cautions about data loss.

Assembling the M7-400

Mechanical Configuration

Outlines the rules for arranging modules in the M7-400 automation computer racks.

Addressing the M7-400 Modules

Explains which M7-400 modules can be addressed directly and how to configure addresses.

Electrical Configuration

Provides information on calculating current consumption and selecting power supply modules for M7-400.

Installing the M7-400

Covers the installation sequence and necessary accessories for the M7-400.

Preparing for Operation

Lists the steps required to prepare the M7-400 for operation, including checklists and connections.

Assembling and Installing Systems

Principles of System Installation for EMC

Explains electromagnetic compatibility (EMC) and its effects on programmable controllers.

Installation of Programmable Controllers for EMC

Provides guidelines for grounding inactive metal parts to ensure proper chassis grounding.

Shielding Cables

Discusses the purpose, suitability, and grounding methods for shielded cables to minimize interference.

Lightning Protection and Overvoltage Protection

Introduces concepts of lightning protection zones and rules for transitions to prevent surges.

Guidelines for Handling Electrostatically-Sensitive Devices (ESD)

What is ESD?

Defines ESD and explains the sensitivity of electronic components to electrostatic discharge.

General Protective Measures Against Electrostatic Discharge Damage

Outlines essential measures for grounding and avoiding direct contact to prevent ESD damage.

Glossary

Accumulator (ACCU)

Defines accumulators as CPU registers used for load, transfer, comparison, math and conversion.

Address

Defines an address as an identifier for a specific memory area used by an instruction.

Analog Module

Explains that analog modules convert process variables to digital values and vice versa.

Backup Battery

Describes the function of the backup battery in retaining user programs and data during power failure.

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