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Siemens SIMATIC S7-1200 User Manual

Siemens SIMATIC S7-1200
364 pages
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SIMATIC
S7-1200
Easy Book
Manual
03/2014
A5E02486774
-AF
Preface
Introducing the powerful and
flexible S7-1200
1
STEP 7 makes the work
easy
2
Getting started
3
PLC concepts made easy
4
Easy to create the device
configuration
5
Programming made easy
6
Easy to communicate
between devices
7
PID is easy
8
Web server for easy Internet
connectivity
9
Motion control is easy
10
Easy to use the online tools
11
IO-Link is easy
12
Technical specifications
A
Exchanging a V3.0 CPU for
a V4.0 CPU
B

Table of Contents

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Siemens SIMATIC S7-1200 Specifications

General IconGeneral
CPU TypeCPU 1211C, CPU 1212C, CPU 1214C, CPU 1215C, CPU 1217C
CommunicationPROFINET
Analog Inputs2
Analog Outputs2
Power Supply24V DC
Expansion ModulesSignal Modules (SM), Communication Modules (CM)
Programming LanguagesLAD, FBD, SCL
Dimensions90 mm x 100 mm x 75 mm
Program Memory50 KB to 150 KB (depending on model)

Summary

1 Introducing the powerful and flexible S7-1200

1.1 Introducing the S7-1200 PLC

Overview of the S7-1200 controller, its features, and capabilities, including compact design and powerful instruction set.

1.2 Expansion capability of the CPU

Details on modules and plug-in boards for expanding CPU functionality with additional I/O or communication protocols.

1.3 S7-1200 modules

Description of various expansion modules like signal boards, communication modules, and technology modules.

1.4 Basic HMI panels

Overview of SIMATIC HMI Basic Panels, their features, technical data, and certifications.

1.5 Mounting dimensions and clearance requirements

Guidelines for installing the S7-1200 PLC, including dimensions, clearance, and safety warnings.

2 STEP 7 makes the work easy

2.1 Easy to insert instructions into your user program

How to use task cards to drag and drop instructions into the user program for efficient development.

2.5 Easy to change the operating mode of the CPU

Changing CPU operating mode (STOP or RUN) using toolbar buttons or the operator panel.

2.7 Project and global libraries for easy access

Using project and global libraries to reuse stored objects like blocks and HMI components across projects.

2.12 Easy to virtually "unplug" modules without losing the configuration

Saving configurations of unplugged modules in a project to reinsert them without reconfiguration.

3 Getting started

3.1 Create a project

Step-by-step guide to creating a new project in STEP 7, including adding devices.

3.2 Create tags for the I/O of the CPU

Assigning symbolic names (tags) to I/O and addresses, and linking them in the tag table.

3.5 Working with Instructions

Using generic instructions like 'box' and the CALCULATE instruction for programming.

3.8 Create a network connection between the CPU and HMI device

Establishing network connections between devices in the project using Network view.

4 PLC concepts made easy

4.1 Tasks performed every scan cycle

Description of the scan cycle including output writing, input reading, program execution, and system maintenance.

4.2 Operating modes of the CPU

Explanation of the three CPU operating modes: STOP, STARTUP, and RUN, and their status LEDs.

4.3 Execution of the user program

Overview of code blocks (OBs, FBs, FCs, DBs) used for structuring user programs and their execution.

4.4 Memory areas, addressing and data types

Details on memory areas, addressing schemes, and supported data types in the CPU.

5 Easy to create the device configuration

5.2 Adding a CPU to the configuration

Inserting a CPU into the project's device configuration via the 'Add new device' dialog.

5.4 Adding modules to the configuration

Using the hardware catalog to add signal modules, signal boards, communication modules, and battery boards.

5.6 Configuring the IP address of the CPU

Manually assigning an IP address and configuring PROFINET interface properties for the CPU.

5.7 Protecting access to the CPU or code block is easy

Configuring security levels and passwords for restricting access to CPU functions and memory areas.

6 Programming made easy

6.1 Easy to design your user program

Choosing between linear and modular structures for organizing user programs using OBs, FBs, and FCs.

6.2 Easy-to-use programming languages

Overview of standard programming languages: LAD (Ladder Logic), FBD (Function Block Diagram), and SCL.

6.3 Powerful instructions make programming easy

Utilizing basic bit logic instructions and powerful functions like compare, move, and conversion.

7 Easy to communicate between devices

7.1 Creating Network Connections

Using Network view in Device configuration to establish network connections between devices in the project.

7.2 Communication Options

Overview of communication types: PROFINET, PROFIBUS, AS-i, S7 communication, and GPRS.

7.5 PROFINET and PROFIBUS

Details on PROFINET and PROFIBUS communication standards and instructions.

7.8 S7 Communication

Utilizing GET and PUT instructions for communication between S7 CPUs.

7.9 GPRS

Connecting the S7-1200 to GSM networks using the CP 1242-7 for WAN communication.

8 PID is easy

8.1 Inserting the PID instruction and technology object

Using PID_Compact and PID_3Step instructions and their associated technology objects for PID control.

8.2 PID_Compact instruction

Details on the PID_Compact instruction for universal PID control with integrated self-tuning.

8.6 Configuring the PID controller

Setting parameters for the PID controller via the technology object configuration editor for optimal performance.

9 Web server for easy Internet connectivity

9.1 Easy to use the standard Web pages

Accessing CPU data and functions through standard web pages via a web browser.

9.2 Constraints that can affect the use of the Web server

IT considerations like IP address, firewalls, JavaScript, and cookies affecting Web server functionality.

9.3 Easy to create user-defined web pages

Creating custom HTML pages with PLC data using AWP commands and STEP 7.

10 Motion control is easy

10.1 Phasing

Understanding PTO phasing options for stepper/servo drives and their output configurations.

10.3 Configuring the axis

Using STEP 7 tools to configure axis parameters, dynamics, homing, and limit switches.

10.5 Motion Control Instructions Overview

Overview of MC instructions for controlling axis motion, including Power, Reset, Halt, and Move.

10.6 Operation of Motion Control for S7-1200

Details on CPU outputs for motion control, drive interface, and limit switches.

11 Easy to use the online tools

11.1 Going online and connecting to a CPU

Establishing an online connection to a configured CPU for loading programs and diagnostics.

11.2 Online CPU Interaction and Monitoring

Using operator panel, watch tables, and force tables for online CPU interaction and monitoring.

11.9 Comparing Offline and Online CPUs

Comparing code blocks between online CPU and project for synchronization.

11.13 Updating Firmware

Updating the CPU firmware using STEP 7 online and diagnostics tools.

12 IO-Link is easy

12.1 Overview of IO-Link technology

Introduction to IO-Link communication technology for sensors and actuators.

12.6 IO-Link and your STEP 7 program

Using the IOL_CALL function block for acyclic communication with IO-Link devices.

12.7 The SM 1278 4xIO-Link Master

Description of the SM 1278 module, functioning as a signal and communication module.

A Technical specifications

A.1 General Technical Specifications

Overview of standards compliance, CE approval, and safety directives.

A.2 CPU Modules

General specifications and features of various S7-1200 CPU models.

A.4 Digital Inputs and Outputs Specifications

Detailed specifications for digital inputs (DI) and outputs (DQ).

A.5 Analog I/O Modules

Specifications for analog input/output modules like SB 1231, SB 1232, SM 1234.

A.9 Communication Interfaces

Overview of communication interfaces, including PROFIBUS, GPRS, RS485, RS232.

B Exchanging a V3.0 CPU for a V4.0 CPU

B.1 Exchanging a V3.0 CPU for a V4.0 CPU

Steps and considerations for replacing a V3.0 CPU with a V4.0 CPU.

Compatibility Considerations for V4.0 CPUs

Changes in Web server, transfer cards, GET/PUT, and motion control between V3.0 and V4.0 CPUs.

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