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Siemens SIMATIC S7-1500 Automation System User Manual

Siemens SIMATIC S7-1500 Automation System
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S7-
1500 Automation System
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SIMATIC
S7-1500
S7-1500 Automation System
System Manual
01/2013
A5E03461182-01
Preface
Documentation guide
1
Product overview
2
Module overview
3
Application planning
4
Installation
5
Wiring
6
Configuring
7
Commissioning
8
Maintenance
9
Test functions and fault
resolution
10
SIMATIC memory card
11
Display of the CPU
12
Basics of program
processing
13
Protection
14
Technical specifications
15
Dimension drawings
A
Accessories/spare parts
B
Service & Support
C

Table of Contents

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Siemens SIMATIC S7-1500 Automation System Specifications

General IconGeneral
SeriesSIMATIC S7-1500
ProgrammingTIA Portal (Totally Integrated Automation Portal)
Protection ClassIP20
CPUVarious models available (e.g., CPU 1511-1 PN, CPU 1518-4 PN/DP)
Controller TypeModular Controller
Programming LanguagesLAD, FBD, STL, SCL, GRAPH
Communication InterfacesPROFINET, PROFIBUS, Ethernet, OPC UA
Digital InputsVaries by model and expansion modules
Digital OutputsVaries by model and expansion modules
Analog InputsVaries by model and expansion modules
Analog OutputsVaries by model and expansion modules
Backplane BusHigh-speed backplane bus for fast communication between modules
RedundancySupported with specific models and configurations
SafetyIntegrated safety functions available
ScalabilityHighly scalable with modular expansion
Operating Temperature0°C to 60°C

Summary

Legal Information

Warning Notice System

Notices to ensure personal safety and prevent damage to property, graded by danger.

Qualified Personnel

Defines personnel qualified to operate the system based on training and experience.

Proper Use of Siemens Products

Guidelines for correct usage, transport, storage, installation, and maintenance.

Preface

Purpose of the Documentation

Provides information on configuring, installing, wiring, and commissioning.

Basic Knowledge Required

Basic knowledge of automation technology is needed to understand the manual.

Scope of Validity of the Documentation

Documentation applies to all products from the S7-1500 product family.

Documentation Guide

Introduction

Describes the modular structure and range of topics covered in SIMATIC product documentation.

Overview of Documentation for the S7-1500 Automation System

Lists system and function manuals available for the S7-1500 automation system.

Standard Motion Control

Details S7-1500 Motion Control, including basics and configuration.

CPU

Lists manuals for CPU 1511-1 PN, CPU 1513-1 PN, and CPU 1516-3 PN/DP.

Product Overview

What is the S7-1500 Automation System?

Introduces the S7-1500 as an advanced automation system with new performance features.

Components of the S7-1500 Automation System

Provides an overview of essential components like mounting rails, PSUs, CPUs, and I/O modules.

Properties of the Configuration

Describes scalable configuration, wide range of modules, U connectors, and power segments.

Properties of the Connection Technology

Highlights features like twistable front connectors, pre-wiring, EMC concept, and snap-in positions.

Module Overview

Central Processing Units

Summarizes essential properties of CPUs, including memory, interfaces, and web server support.

Digital Input Modules

Details essential properties of digital input modules, including number of inputs and isolation.

Digital Output Modules

Summarizes essential properties of digital output modules, like number of outputs and type.

Analog Input Modules

Details essential properties of analog input modules, including resolution and measurement types.

System Power Supply Modules

Lists essential properties of system power supply modules, including rated input voltage and output power.

Load Current Supply Modules

Summarizes essential properties of load current supplies, including input voltage and output current.

Technology Modules

Details essential properties of technology modules, such as supported encoders and counting functions.

Communication Modules

Summarizes essential properties of communication modules for point-to-point and PROFIBUS/PROFINET links.

Application Planning

Hardware Configuration

Describes the single-row configuration of S7-1500 modules on a mounting rail.

System and Load Power Supply

Distinguishes between system power supplies (PS) and load current supplies (PM) for the system.

Use of System Power Supplies

Explains when system power supplies are required and their placement in slots.

Power Balance Calculation

Details how to compare infed power with required power for module supply.

Use of Load Power Supplies

Describes how load current supplies feed I/O circuits, sensors, and actuators with 24 VDC.

Installation

Basics

Covers unenclosed equipment installation in housings, cabinets, and operating rooms.

Installing the Mounting Rail

Provides instructions for installing mounting rails, including tools and required accessories.

Mounting a System Power Supply Module

Details the procedure for installing a system power supply module onto the mounting rail.

Mounting a Load Current Supply Module

Explains the procedure for installing a load current supply module onto the mounting rail.

Installing the CPU

Provides steps for installing the CPU onto the mounting rail and connecting it.

Installing I/O Modules

Details the procedure for installing I/O modules following the CPU on the mounting rail.

Wiring

Rules and Regulations for Operation

Adherence to special rules and regulations for integrating the S7-1500 CPU in a plant.

Operating the S7-1500 on Grounded Infeed

Information on overall configuration with grounded infeed (TN-S network) and safety isolation.

Electrical Configuration of the S7-1500

Describes electrical isolation between system power supply, communication interfaces, and circuit components.

Wiring Rules

Specifies rules for connectable conductor cross-sections, stripping length, and connection technology.

Connect Supply Voltage to the CPU

Details the connection of supply voltage to the CPU via a 4-pole cable connector.

Connecting the System Power Supply and Load Current Supply Modules

Explains connecting supply voltage to system and load current supply modules, including coding elements.

Front Connector for the I/O Modules

Describes the characteristics of front connectors for I/O modules, including clamping points and potential bridges.

Wiring Front Connectors for I/O Modules with Shield Contact Element

Details the wiring of front connectors for I/O modules, including shield connection elements.

Bringing the Front Connector into Final Position

Provides steps to bring the front connector from the pre-wiring position into its final position.

Marking the I/O Modules

Explains how to mark I/O modules using labeling strips and optional marking.

Configuring

Introduction

Explains the need to configure hardware components, assign parameters, and network devices.

Reading Out the Configuration of an Existing Station

Describes loading the CPU configuration into a project via hardware detection.

Address Assignment

Explains I/O addresses, device addresses, and hardware identifiers assigned by STEP 7.

Addressing Digital Modules

Details how digital module input/output addresses are composed of byte and bit addresses.

Addressing Analog Modules

Describes how analog channel addresses are determined based on the module start address.

Process Images and Process Image Partitions

Explains process images, their advantages, and the subdivision into 32 process image partitions (PIP).

Automatically Update Process Image Partitions

Describes how process image partitions are automatically updated per OB.

Update Process Image Partitions in the User Program

Explains using UPDAT_PI and UPDAT_PO instructions as an alternative to automatic updating.

Commissioning

Commissioning S7-1500 - Overview

Provides summary information about the necessary steps for commissioning an S7-1500.

Review Before the First Power-On

Guidance for checking installation and wiring before initial power-on, presented as a checklist.

Commissioning Procedure

Recommends a procedure for the first commissioning, including hardware configuration and program upload.

Removing/Inserting the SIMATIC Memory Card

Details the procedure for inserting and removing the SIMATIC memory card from the CPU.

First Power-On

Describes the steps and expected results for the initial power-on of the CPU.

Operating Modes

Explains the CPU operating states (STARTUP, RUN, STOP) and mode transitions.

Setting the Startup Behavior

Guides on configuring CPU startup behavior, including startup type and hardware compatibility.

"STARTUP" Mode

Details the function and special features of the CPU's STARTUP operating mode.

"STOP" Mode

Explains the STOP mode where the user program is not executed and outputs are disabled.

Memory Reset

Covers basics of memory reset, how to identify it, and the result after reset.

Identification and Maintenance Data

Describes reading and entering Identification and Maintenance (I&M) data for modules.

Record Structure for I&M Data

Explains the basic record structure for I&M identification data.

Maintenance

Removing and Inserting I/O Modules

Emphasizes that I/O modules must only be inserted or removed when voltage is switched off.

Replacement of I/O Modules and Front Connectors

Covers coding elements on I/O modules and front connectors to prevent incorrect insertion.

Replacing an I/O Module

Provides steps for replacing an I/O module, including transferring the coding element.

Replacing a Front Connector

Details how to replace a defective front connector and transfer the coding element.

Replacing the Coding Element at the Power Connector of the System Power and Load Current Supply

Explains the 2-part coding element in power connectors to prevent incorrect module insertion.

Firmware Update

Describes updating firmware for CPU, display, and I/O modules using firmware files.

Resetting the CPU to Factory Settings

Details how to restore the CPU to its 'as-delivered condition' by resetting to factory settings.

Test Functions and Fault Resolution

Test Functions

Explains testing user program operation, monitoring signals, and assigning values to tags.

Testing with Watch Tables

Covers monitoring tags and operand areas, and modifying tags in watch tables.

Testing with the Force Table

Describes monitoring tags and forcing peripheral inputs/outputs using the force table.

Testing with the LED Flash Test

Explains performing an LED flash test to identify stations in the hardware configuration.

Testing with the Trace and Logic Analyzer Function

Details using trace functions to record CPU tags based on trigger conditions.

Reading Out/Saving Service Data

Describes how to read out service data via the CPU's web server for diagnostics.

SIMATIC Memory Card

SIMATIC Memory Card - Overview

Introduces the SIMATIC memory card as program memory, data carrier, and firmware update card.

Insertion of the SIMATIC Memory Card

Details the physical insertion of the SIMATIC memory card into the CPU.

Folders and Files on the SIMATIC Memory Card

Lists the standard folders and files found on a SIMATIC memory card.

Deleting the Contents of the SIMATIC Memory Card

Explains options for deleting card contents using Windows Explorer or STEP 7 format.

Formatting a SIMATIC Memory Card

Describes the procedure for formatting a SIMATIC memory card using STEP 7 via the CPU.

Setting the Card Type

Explains how to set the SIMATIC memory card as a program card or firmware update card.

Data Transfer with SIMATIC Memory Cards

Details transferring project objects like blocks and the CPU folder to a SIMATIC memory card.

Display of the CPU

Introduction

Describes the CPU's front cover display and operating keys for navigation and settings.

Benefits

Highlights advantages of the CPU display, like reduced downtime and on-site setting changes.

Operating Temperature for the Display

Explains display behavior regarding operating temperature to increase service life.

Display

Shows example views of CPU displays and explains CPU status data icons.

Regarding ②: Submenu Names

Lists and describes the available submenus on the CPU display.

Menu Icons

Explains the meaning of icons displayed in the CPU menus.

Handling the Front Cover

Provides instructions on removing and replacing the CPU's front cover.

Control Keys

Identifies the available control keys on the CPU display: arrow keys, ESC, and OK.

Functions of the "OK" and "ESC" Keys

Explains the functions of OK and ESC keys for menu navigation and editing.

Available Language Settings

Lists the settable languages for menu and message texts on the CPU display.

Basics of Program Processing

OB Start Events

Explains how OB start events trigger OB execution or default system reactions.

Overview of the OB Start Events

Provides an overview of OB start events, priorities, OB numbers, and system reactions.

Assignment Between Event Source and OBs

Details how OB assignment to event sources is made based on OB type and configuration.

OB Priority and Runtime Behavior

Explains S7-1500 CPU priority classes and how OBs are executed based on priority.

CPU Overload Behavior

Describes how the CPU handles overload situations by queuing or discarding events.

Threshold Mechanism for Time Error OB Request

Explains the 'Enable time error' parameter for specifying overload levels triggering interrupts.

Protection

Overview of the Protective Functions of the CPU

Describes functions for protecting the S7-1500 against unauthorized access.

Access Levels of the CPU

Details the four access levels (complete, read, HMI, no access) for limiting CPU functions.

Parameterizing the Procedure at Access Levels

Guides on configuring access levels and passwords for the S7-1500 CPU.

Using the Display to Configure Additional Access Protection

Explains blocking CPU access locally via the display when the mode switch is in RUN position.

Know-how Protection

Describes protecting blocks (OB, FB, FC, DB) with passwords to prevent unauthorized access.

Copy Protection

Allows binding programs or blocks to a specific SIMATIC memory card or CPU.

Protection by Locking the CPU

Provides options for protecting the CPU from unauthorized access using a secured front cover.

Technical Specifications

Standards and Approvals

Covers general technical specifications, standards, test values, and approvals for S7-1500 modules.

Safety Information

Includes warnings about personal injury, damage, and explosion hazards in hazardous areas.

CE Mark

Confirms compliance with EC directives and harmonized European standards for PLCs.

cULus Approval

Details Underwriters Laboratories Inc. approvals for industrial control and process control equipment.

FM Approval

Lists Factory Mutual Research (FM) approvals and usage conditions.

ATEX Approval

Specifies ATEX approval for apparatus in potentially explosive atmospheres.

Korea Certification

Provides Korea Certification (KC) registration number and usage notes.

IEC 61131

Confirms compliance with IEC 61131-2 standard for programmable logic controllers.

Industrial Use

States that SIMATIC products are designed for industrial applications.

Use in Residential Areas

Notes that S7-1500 is for industrial use; residential use may impact radio/TV reception.

Electromagnetic Compatibility

Covers EMC ability and compliance with NAMUR guideline NE21.

Shipping and Storage Conditions

Specifies permissible ranges for temperature, humidity, and pressure during shipping and storage.

Mechanical and Climatic Ambient Conditions

Details operating conditions exceeding DIN IEC 60721-3-3 requirements for mechanical and climatic factors.

Climatic Ambient Conditions

Defines permissible ambient conditions for temperature, humidity, and pollutants.

Information on Insulation Tests, Protection Class, Degree of Protection and Rated Voltage

Covers insulation design, contamination level, protection class, and degree of protection (IP20).

Use of the S7-1500 in Zone 2 Potentially Explosive Atmospheres

Provides information on deploying modules in Zone 2 potentially explosive atmospheres.

Dimension Drawings

Dimension Drawings of the Mounting Rails

Provides dimensional drawings for various lengths of S7-1500 mounting rails.

Dimension Drawing of CPU, 35 mm Wide

Shows front and side view dimension drawings of a 35 mm wide CPU.

Dimension Drawing of CPU, 70 mm Wide

Provides front and side view dimension drawings of a 70 mm wide CPU.

Dimension Drawing of I/O Module

Shows dimension drawings for I/O modules, including front, side, and open front cover views.

Dimension Drawing of I/O Module with Shield Contact Element

Details dimension drawings for I/O modules with shield contact elements.

Dimension Drawing of System Power Supply, 35 mm Wide

Provides front and side view dimension drawings of a 35 mm wide system power supply.

Dimension Drawing of System Power Supply, 70 mm Wide

Shows front and side view dimension drawings of a 70 mm wide system power supply.

Dimension Drawing of Load Power Supply, 50 mm Wide

Provides front and side view dimension drawings of a 50 mm wide load power supply.

Dimension Drawing of Load Power Supply, 75 mm Wide

Shows front and side view dimension drawings of a 75 mm wide load power supply.

Dimension Drawing of the Shielding Bracket

Provides front and side view dimension drawings of the shielding bracket.

Dimension Drawing of the Shield Clamp

Details front and side view dimension drawings of the shield clamp.

Dimension Drawing of the Power Supply Element

Provides front and side view dimension drawings of the power supply element.

Dimension Drawing of the Labeling Strip

Shows dimension drawings for the labeling strip.

Dimensional Drawing of Communication Module

Provides front and side view dimension drawings of a communication module with shield bracket.

Accessories/Spare Parts

Accessories for the S7-1500 Automation System

Lists various accessories and spare parts for the S7-1500 automation system with order numbers.

SIMATIC Memory Card

Provides order numbers and capacities for SIMATIC memory cards.

Service & Support

The Unmatched Complete Service for the Entire Life Cycle

Highlights comprehensive services for machine constructors, solution providers, and plant operators.

Online Support

Provides access to comprehensive online information for all aspects of Service & Support.

Technical Consulting

Offers support in project planning, design, and consultation on product and system questions.

Technical Support

Provides expert advice on technical questions and demand-optimized services.

Training

Offers practical know-how directly from the manufacturer for extending competitive edge.

Engineering Support

Provides support during project engineering and development, from configuration to implementation.

Field Service

Offers services for commissioning and maintenance to ensure machine and plant availability.

Spare Parts

Ensures plant and system operation with a worldwide network and optimum logistics chains.

Repairs

Helps reduce downtime and unnecessary costs with worldwide repair facilities.

Optimization

Offers a complete range of optimization services to increase productivity and reduce costs.

Modernization

Provides comprehensive support for modernization from planning to commissioning.

Service Programs

Presents selected service packages for automation systems, coordinated for entire life cycle support.

Contact

Provides information to find personal contacts in the database for consultation, sales, and service.

Glossary

Automation System

Defines a programmable logic controller for process control, consisting of components and system functions.

Diagnostics

Monitoring functions for detecting, localizing, classifying, and evaluating errors, faults, and alarms.

Firmware Update

Upgrade of module firmware for functional enhancements to the newest firmware version.

Load Current Supply

Supply of input/output circuits of modules, sensors, and actuators.

PROFIBUS

German process and field bus standard specifying functional, electrical, and mechanical characteristics.

PROFINET

Open industrial Ethernet standard developing PROFIBUS and industrial Ethernet for communication.

System Power Supply

Supply of I/O modules via the backplane bus.

Value Status

Binary additional information of a digital input signal indicating signal validity.

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