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Sigineer Power 48V60 - User Manual

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MPPT Solar Charge
Controller
Version: 1.2
User Manual

Questions and Answers

Summary

Information on this Manual

Validity

Lists the devices for which the manual is valid.

Scope

Describes the manual's content: assembly, installation, operation, and troubleshooting.

Target Group

Defines intended users and required skills for qualified persons.

Safety Instructions

Contains important safety and operating instructions.

Introduction

Solar Power System

Explains the MPPT solar controller's function and features.

Features

Lists key features of the MPPT solar charge controller.

Product Overview

Introduces the product overview section.

Installation

Unpacking and Inspection

Details items to check in the package after unpacking.

Mounting the Unit

Provides guidelines for installing the controller, including placement and clearances.

Battery Connection

Lead-acid Battery Connection

Steps for connecting lead-acid batteries, including cable size recommendations.

Lithium Battery Connection

Steps for connecting lithium batteries to the controller.

Lithium battery communication and setting

How to configure the controller for lithium battery communication.

Inverter Connection

Communication operation between one inverter and one controller

How to set parameters for single inverter-controller communication.

Communication operation between one inverter and two controllers

How to set parameters for multiple inverter-controller communication.

PV Connection

PV Module Selection

Criteria for selecting PV modules based on voltage and battery requirements.

PV module connection steps

Step-by-step guide for connecting PV modules to the controller.

Operation and Display

Operation and Display Panel

Describes the controller's front panel with indicators, keys, and LCD.

Power ON;OFF

Instructions for turning the system on or off using the ON/OFF button.

LED Indicator

Explains the meaning of different LED indicators.

Function Buttons

Details the function of the ESC, UP/DOWN, and ENTER buttons.

LCD Display Icons

Explains system parameters and status icons on the LCD.

LCD Setting

Guides users through setting programs for charging and battery type.

Battery Equalization

How to Apply Equalization Function

Explains how to enable and apply the battery equalization function.

When to Equalize

Describes the conditions under which the controller will equalize the battery.

Equalize charging time and timeout

Explains equalize stage, charging time, and timeout logic.

Fault and Warning Codes

Fault Code

Lists fault codes, their explanations, and corresponding icons.

Warning Code

Lists warning codes, their events, and icon flashing patterns.

Trouble Shooting

Specifications

Overview

This document describes the MPPT Solar Charge Controller, an advanced maximum power point tracking solar battery charger designed to optimize energy conversion efficiency and prolong battery life in solar power systems. It is suitable for both qualified personnel for installation and end-users for operation.

Function Description

The MPPT Solar Charge Controller is the central component in a solar power system, connecting solar panels, batteries, and a power inverter to AC loads. Its primary function is to efficiently convert solar energy into electrical energy and store it in batteries. The controller employs a smart tracking algorithm to identify and maintain operation at the solar array's peak power point, thereby maximizing energy harvesting from the solar panels. This ensures that the battery charging process is optimized for long battery life and improved system performance.

The device supports various battery types, including Gel, AGM Flooded, Sealed Lead Acid, and Lithium batteries, offering flexibility for different system configurations. It also features comprehensive protection mechanisms to prevent damage from installation errors or system faults.

Usage Features

The controller is designed for ease of use and monitoring. It features a clear LCD display and an operation panel with three indicators and three function buttons (ESC, UP/DOWN, ENTER). The LCD display provides real-time information on system parameters such as battery voltage, PV input voltage, charging current, and power. It also shows configuration programs and fault information, including warning and fault codes.

Key operational features include:

  • 12V/24V/48V Auto Work: The controller automatically detects and adapts to the system voltage.
  • Multi-stage Charging: This feature optimizes battery performance and extends battery life.
  • High Efficiency: The MPPT tracking efficiency is greater than 99.5%, with a peak conversion efficiency of 98%.
  • User-Defined Settings: For certain battery types (User-Defined and User-Defined 2), users can customize battery charge voltage and low DC cut-off voltage.
  • Buzzer Control: The buzzer can be turned on or off.
  • Backlight Control: The LCD backlight can be toggled on or off.
  • Battery Equalization: This function helps reverse the buildup of negative chemical effects like stratification and removes sulfate crystals from battery plates, thereby maintaining the battery's overall capacity. It can be enabled and configured for interval or immediate activation.
  • Communication Ports: The controller includes a WiFi/GPRS communication port (optional) and a BMS communication port (optional).

Monitoring Capabilities:

  • WiFi/GPRS Monitoring (Optional): With an optional WiFi/GPRS module, users can monitor the PV system status remotely via a mobile phone application or a website, providing convenience and real-time insights into system performance.
  • BMS Communication (Optional): For lithium batteries, the controller can communicate with the Battery Management System (BMS) to ensure proper charging and protection. This requires setting the battery type to "LI" and configuring the appropriate communication protocol.

Maintenance Features

The MPPT Solar Charge Controller incorporates several features and guidelines to facilitate maintenance and ensure long-term reliability:

Self-Diagnostics and Protections:

  • Electronic Error Protections: The controller is equipped with self-diagnostics and electronic error protections to prevent damage in case of installation mistakes or system faults.
  • Fault and Warning Indicators: The LCD display and LED indicators provide clear visual cues for various operational states, warnings, and faults. For instance, a red solid FAULT LED indicates an error, while a flashing red FAULT LED signifies a warning. A solid red WIRING FAULT LED indicates reversed battery wiring.
  • Fault Codes: Specific fault codes (e.g., Fan locked, Over temperature, Battery voltage too high, BMS communication loss, Inverter communication failure) are displayed on the LCD, aiding in quick identification and troubleshooting of issues.
  • Warning Codes: Warning codes (e.g., Battery voltage too low, PV input voltage too high, Overload) alert users to potential problems before they escalate into faults.

Troubleshooting Guide: The manual provides a comprehensive troubleshooting table that lists common problems, their explanations, and recommended solutions. This empowers users to address minor issues independently, such as:

  • Shortened Backup Time: Suggests checking battery age and capacity.
  • No LED Display: Points to potential battery/PV connection issues.
  • Fan Fault: Recommends replacing the fan.
  • Over Temperature: Advises checking for blocked airflow or high ambient temperature.
  • Battery Over-charged/Voltage Too High: Suggests verifying battery specifications and quantity.
  • Communication Failures (BMS/Inverter): Guides users to check communication wiring and transceiver signals.

Safety Instructions: The manual emphasizes critical safety instructions for installation and maintenance, including:

  • Qualified Personnel: Only qualified personnel should install the device with a battery.
  • Disconnection: All wiring must be disconnected before any maintenance or cleaning to prevent electric shock.
  • Battery Handling: Extreme caution is advised when working with metal tools near batteries to avoid short circuits or explosions.
  • Proper Wiring: Strict adherence to installation procedures, including correct polarity and appropriate cable sizes, is crucial for system safety and efficient operation.
  • Over-current Protection: Installation of a separate DC over-current protector or disconnect device between the battery and controller is recommended.

By integrating these diagnostic, protective, and user-friendly maintenance features, the MPPT Solar Charge Controller ensures reliable operation and simplifies the upkeep of the solar power system.

Sigineer Power 48V60 Specifications

General IconGeneral
EfficiencyUp to 98%
Rated Voltage48V
Max. PV Input Voltage (Voc)150VDC
Max. Charging Current60A
Battery Voltage Range40-60VDC
MPPT Voltage Range60-115VDC
Protection FeaturesOver Voltage, Short Circuit, Reverse Polarity, Over Temperature