Simar FX 2004 - User Manual

Questions and Answers

M
Mrs. Ashley HernandezAug 5, 2025
Why is my Simar Compact Loader working at reduced conveying capacity?
- S
  Samantha DelgadoAug 5, 2025
  If your Simar Compact Loader is working at a reduced conveying capacity, several factors could be the cause. First, the conveying air filter might be clogged. You should check the filter cleaning function and clean the air filter, replacing it if necessary. Second, the conveying piping could be too long or poorly arranged. Inspect the piping arrangement, avoiding sharp bends and significant height differences, and consider using a cleanout valve. Third, the conveying time might be set incorrectly. Adjust the conveying time so that the separator is adequately filled. Finally, the conveying filter itself might be clogged. Clean it and check for any damage.
J
Jean MontoyaAug 15, 2025
What to do if vacuum pump does not operate on Simar Compact Loader?
- S
  Summer BakerAug 15, 2025
  If the vacuum pump on your Simar Compact Loader isn't operating even when the discharge flap is closed, there are several potential reasons. The magnetic switch on the flap might be defective or improperly adjusted, requiring replacement or readjustment. The mains fuse could be released, indicating a need to measure current consumption and check the fan for overload. The blower unit itself might be defective, necessitating fan replacement and a check of the motor brushes. An interruption in the current supply could also be the issue, so check the socket fuse. Finally, the control unit might be defective, requiring a spare control unit.
T
Tammy MosesAug 25, 2025
How to fix no conveying on Simar FX 2004 Compact Loader?
- T
  Todd LongAug 25, 2025
  If your Simar Compact Loader isn't conveying material even though the vacuum pump is running, there are a few possible reasons. First, the discharge flap may not be closing properly; in this case, you should clean and adjust it. Second, the separator might be full because the conveying time is set too long. Try setting a shorter conveying time. Third, the conveying piping could be clogged. Clean the piping and, if necessary, change the setting of the suction pipe.

Summary

Safety Information

Correct Usage

Defines the intended use of the machine and operational responsibilities.

Safety Markings

Explains signal words used for hazard representation in the document.

Safety Information

Provides essential safety knowledge and workplace instruction for safe operation.

Protective Measures

Outlines necessary precautions and warning signs to ensure safe operation.

Residual Hazards

Identifies potential hazards during operation and how to prevent them.

Personnel Requirements and Duty of Care

Specifies requirements for personnel operating and maintaining the machine.

Transport

Transport Safety Precautions

Details safety measures for handling, securing, and transporting the machine.

Commissioning Procedures

Steps for Commissioning

Step-by-step guide for unpacking, assembling, and preparing the machine for operation.

Important Observations

Key points to be observed during the commissioning process for safe operation.

Feeding Hose Connection

Instructions for connecting and earthing the feeding hose for safe operation.

Discharge Flap Settings

Details on correct settings for the discharge flap, including air gap adjustment.

Controller to Blow Unit Connection

Wiring diagram for connecting the FX controller to the EKO blow unit.

Technical Data

Hopper Specifications

Provides technical specifications for the hopper section of FX 2004 and FX 2504.

Filter Specifications

Details technical specifications for the filter unit, including material and size.

Valve and Blower Unit Data

Technical data for valve filter backwash and blower unit EKO.

Pneumatic Components Specifications

Technical specifications for pneumatic components like mixing and clean out valves.

Trouble Shooting Guide

Troubleshooting Table

Lists common problems, their possible causes, and troubleshooting steps.

Maintenance and Repairs

Safety Information for Maintenance

Safety guidelines and precautions for performing maintenance and repair work.

Filter Cleaning Procedure

Instructions for cleaning the filter using compressed air and when to replace it.

Electronic Control Unit Information

Information regarding the electronic control unit and warranty disclaimer.

Dismantling and Disposal

Accessories

Mixing Valve Functionality

Details the design, function, and application of the mixing valve MZX.

Mixing Valve Construction

Illustrates the construction of the mixing valve and provides part numbers.

Mixing Valve Piping Connection

Instructions for connecting the conveyor piping to the mixing valve.

Clean Out Valve

Explains the function and installation of the clean out valve.

Control Unit Terminal Connections

230 VAC Input;Outputs

Details the 230V AC connections for the control unit.

24 V DC Outputs

Lists the 24V DC outputs for the control unit and their functions.

24 V DC Inputs

Lists the 24V DC inputs for the control unit and their functions.

Wiring with Box XD1

Provides valid wiring information when using box XD1.

Dimension Sheets

Dimension Sheet FX 2004

Provides detailed dimensional drawings for the FX 2004 model.

Dimension Sheet FX 2504

Provides detailed dimensional drawings for the FX 2504 model.

Spare Parts Information

Spare Parts FX 2004

Diagram showing spare parts for the FX 2004 model with part numbers.

Spare Parts FX 2504

Diagram showing spare parts for the FX 2504 model with part numbers.

Simar FX 2004 Specifications

General

Brand	Simar
Model	FX 2004
Category	Compact Loader
Language	English

Simar FX 2004 - User Manual

Table of Contents

Questions and Answers

Summary

Safety Information

Correct Usage

Safety Markings

Safety Information

Protective Measures

Residual Hazards

Personnel Requirements and Duty of Care

Transport

Transport Safety Precautions

Commissioning Procedures

Steps for Commissioning

Important Observations

Feeding Hose Connection

Discharge Flap Settings

Controller to Blow Unit Connection

Technical Data

Hopper Specifications

Filter Specifications

Valve and Blower Unit Data

Pneumatic Components Specifications

Trouble Shooting Guide

Troubleshooting Table

Maintenance and Repairs

Safety Information for Maintenance

Filter Cleaning Procedure

Electronic Control Unit Information

Dismantling and Disposal

Accessories

Mixing Valve Functionality

Mixing Valve Construction

Mixing Valve Piping Connection

Clean Out Valve

Control Unit Terminal Connections

230 VAC Input;Outputs

24 V DC Outputs

24 V DC Inputs

Wiring with Box XD1

Dimension Sheets

Dimension Sheet FX 2004

Dimension Sheet FX 2504

Spare Parts Information

Spare Parts FX 2004

Spare Parts FX 2504

Simar FX 2004 Specifications