Stahl SHR 6 - Default Chapter; Table of Contents

BASH_02_1.FM
Contents
3
1 Safety instructions
1.1 Symbols ........................................................................................................................... 4
1.2 Operating instructions .................................................................................................. 4
1.3 Use for intended purpose............................................................................................. 5
1.4 Safety-conscious operation......................................................................................... 5
1.5 Organisational safety precautions.............................................................................. 5
1.6 General regulations....................................................................................................... 6
1.7 Installation, commissioning, maintenance and repairs .......................................... 6
1.8 Warranty.......................................................................................................................... 6
1.9 Periodic tests.................................................................................................................. 6
1.10 After sales service.........................................................................................................6
2 Getting to know the wire rope hoist
..................................................................................................................................................... 7
3 Installation
3.1 Stationary wire rope hoist............................................................................................ 8
3.2 Fleet angles..................................................................................................................... 9
3.3 Trolleys/crabs ...............................................................................................................11
3.3.1 KE-S monorail trolley................................................................................................... 11
3.3.2 UE-S4 monorail trolley ................................................................................................ 13
3.3.3 UE-S776 monorail trolley ............................................................................................ 14
3.4 DKE-S articulated trolley ............................................................................................ 16
3.5 Double rail crab............................................................................................................ 19
3.6 Travel limit switches.................................................................................................... 20
3.7 Electrical equipment ................................................................................................... 21
3.8 Hoists with frequency converter............................................................................... 23
3.9 Reeving rope.................................................................................................................24
4 Commissioning
4.1 Commissioning ............................................................................................................. 29
5 Operation
5.1 Duties of crane operator ............................................................................................ 30
5.2 Operating control pendant ......................................................................................... 31
5.3 Emergency stop ........................................................................................................... 31
6 Inspection and maintenance
................................................................................................................................................... 32
6.1 Inspection intervals..................................................................................................... 32
6.2 Maintenance intervals................................................................................................ 33
6.3 RSM hoist motor brake ............................................................................................... 34
6.4 Travel motor brake....................................................................................................... 34
6.5 Hoist limit switch versions ......................................................................................... 35
6.6 Hoist limit switch on standard crane - version I..................................................... 36
6.7 Hoist limit switch on standard crane - version II ................................................... 39
6.8 Hoist limit switch on radio-controlled crane - version III ..................................... 42
6.9 Crane test...................................................................................................................... 47
6.11 Rope drive ..................................................................................................................... 48
6.12 Trolley/crab................................................................................................................... 53
6.13 Remaining service life.................................................................................................54
6.14 General overhaul ......................................................................................................... 54
7 Fault-finding
7.1 What is to be done if? ................................................................................................. 55
8 Technical data
8.1 FEM classification ....................................................................................................... 58
8.2 Conditions of use ......................................................................................................... 58
8.3 Hoist ............................................................................................................................... 59
8.4 Cable cross sections and lengths of supply cables............................................... 62
8.5 Tightening torques for screws................................................................................... 63
8.6 Lubricants...................................................................................................................... 64
8.7 Lubricants for travel drive .......................................................................................... 64
8.8 Sound pressure level .................................................................................................. 65
8.9 Circuit diagrams........................................................................................................... 65
9 Wearing parts
9.1 Serial number ............................................................................................................... 66
9.2 Hoist ............................................................................................................................... 66
10 General information
10.1 Seminars........................................................................................................................ 67
Subject to technical alterations; errors and printing errors excepted.
10.08