Stanley ProSet XT2 Service Manual

18
ENGLISH
Reassemble as follows:
• Any worn or damaged part should be replaced.
• Clean and check wear on Jaws.
• Ensure that the Jaw Pusher 1h, the Spring 1j or Urethane Washer 1h are not distorted.
• Assemble in reverse order to the removal instructions above.
• Lightly coat Jaws 1g with Moly Lithium grease.
• Drop Jaws 1g into the Jaw Guide 1f.
• Insert Jaw Pusher 1h, Urethane Washer 1i, and Mandrel Guide 1k into the Pulling Head 1l.
• Pull back the Jaw Guide Lock 1m and screw the Jaw Guide 1f fully on to the Pulling Head 1l. Release the
Jaw Guide Lock 1m and then partially unscrew the Jaw Guide 1f until the Jaw Guide Lock 1m tooth clicks
into the next slot on the Jaw Guide 1f.
• Place Nose Housing 1d over the Jaw Guide 1f and screw fully onto the tool.
HANDLE UPPER ASSEMBLY
• Rotated the Collector Bottle Assembly 3 anti-clockwise and remove from the Collector Adapter 28. Refer
to g. 1.
• Unscrew the Deector Retaining Nut 33 together with the Stem Deector 32.
• Pull o the Collector Adapter 28.
• Unscrew the End Cap 26 together with O Ring 27 and Ejector Guide 31 and O Ring 30. Care should be
taken as the End Cap will be under load from the Return Spring 25.
• Remove Spring 25.
• Unscrew and remove Locknut 8 from the Pulling Head 1l.
• Push the Hydraulic Piston 18, together with the Ejector Body 22 and O Rings 21 and the Ejector Nozzle
23 and O Rings 24, to the rear and out of the Handle Upper Assembly 9 taking care not to damage the
cylinder bore or piston shaft.
• Push the Rod Seal Case 14, together with the Scraper 12 and O Rings 13 and Bearing Tape 15 and Rod
Seal 16.
• Remove the MCS Valve Case 38 and O Rings 37 and MCS Valve Rod 35 and O Rings 36 and Spring 34 from
the rear of the Handle Upper Assembly 9.
• Once removed check the condition of Rod Seal 16 and discard if damaged.
• Check the condition of Lip Seal 17, Bearing Tape 19 and O Rings 20 on the Hydraulic Piston 18. Remove
and discard if damaged.
• Check the condition of O Rings 24 on the Ejector Nozzle 23. Remove and discard if damaged.
• It should not be necessary to remove the Ejector Nozzle 23 from the Hydraulic Piston 18.
Assemble in reverse order noting the following points:
• Screw Pulling Head 1l by hand until it hits to Hydraulic Piston 18.
• Locknut 8 must be fully tightened onto the Pulling Head 1l.
• Push Rod Seal Case 14 into the Handle Upper Assembly 9 ensuring correct orientation.
• Push Rod Seal Case 14 using the special tool (XT-Jig18) without any fault.
• Ensuring the correct orientation, lubricate and t Piston Seal 17, Bearing Tape 19 and O Ring 20 onto the
Hydraulic Piston 18.
• Lubricate the cylinder bore and the Hydraulic Piston shaft and the seals.
• Push the Hydraulic Piston 18 with the seals into the rear of the Handle Upper Assembly 9 by using the
special tool (XT-Jig18).
• The Hydraulic Piston 18 should be inserted into the Handle Upper Assembly 9 as far as it will go.
AIR CHAMBER AND AIR PISTON ASSEMBLY
• Clamp the Handle Upper Assembly 9 of the inverted tool in a vice with soft jaws.
• Remove the Air Chamber Protector 68.
• Using a wrench, unscrew the Air Chamber 67 including O Ring 66 and remove from the Handle Lower 52
and the Air Piston Assembly 61.
• Remove the Air Piston Assembly 61 together with Guide Ring 61a, O Ring 61b, Mini Y Packing 61c and
the R Type Retaining 61d, EXT Valve Spring 61e, Exhaust Valve Body 61f, CR Type Retaining Ring 61g.
• Engage the seal extractor (07900-00677) into the Intensier Seal Assembly 60 and then withdraw this
from the intensier tube of the Handle Upper Assembly 9.

Stanley ProSet XT2 Specifications

General

Brand	Stanley
Model	ProSet XT2
Category	Power Tool
Language	English