Stellar
®
Large OTR Service Crane Owner’s Manual | Page iii
Table of Contents
Introduction ........................................................................................ iv
Chapter 1 - Operation ...........................................................................1
General Operation .............................................................................1
Pre-Operation Inspection ...................................................................1
Job Site Setup ......................................................................................2
Step 1: Disengage drive axle and set the parking brake. .............2
Step 2: Engage the hydraulic power source. ..................................2
Step 3: Turn on electrical power. .......................................................3
Step 4: Position the stabilizers. ............................................................3
Step 5: Operate the crane. ...............................................................4
Step 6: Stow the crane. ......................................................................6
Step 7: Stow the stabilizers. ................................................................6
Step 8: Finalize Service........................................................................6
Step 9: Disengage the hydraulic power source. .............................6
Step 10: Leave the worksite. ..............................................................6
Radio Remote Control Functions ......................................................7
Safety Decals of Note ........................................................................8
Chapter 2 - Maintenance ....................................................................11
General Maintenance Guidelines ..................................................11
Basic Crane Maintenance Schedule* ............................................11
Hydraulic Oil/Filter Maintenance ....................................................12
Washing the Crane ...........................................................................12
Paint Maintenance ...........................................................................12
PTO and Pump Maintenance .........................................................12
Rotation Gear Bearing Maintenance ............................................12
Gear-Bearing Bolt Maintenance .....................................................13
Rotation Gear Bearing Thread Tightening Procedure ..................13
Rotation Gear Bearing Thread Tightening Procedure ..................14
Face Seal/O-Ring Size Chart ...........................................................15
Lubrication Recommendations .......................................................16
Checking Gear Lube in Gear Box ...................................................17
Chapter 3 - Troubleshooting ................................................................18
Manual Operation ............................................................................24
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