stellar labs Flex36 60-8 - Default Chapter; Table of Contents

Table of Contents i
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Stellar Flex Hooklift Nomenclature . . . . . . .iv
Chapter 1 - Safety . . . . . . . . . . . . . . . . . . . . . .1
General Safety . . . . . . . . . . . . . . . . . . . . . . .1
Personal Safety . . . . . . . . . . . . . . . . . . . . . . .1
Maintenance Safety . . . . . . . . . . . . . . . . . .1
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Load Safety . . . . . . . . . . . . . . . . . . . . . . . . . .2
Environment . . . . . . . . . . . . . . . . . . . . . . . . . .2
Chapter 2 - Operation . . . . . . . . . . . . . . . . . . .3
Job-Site Set-Up . . . . . . . . . . . . . . . . . . . . . . .3
Operator Requirements . . . . . . . . . . . . . . . .3
Operator Conduct . . . . . . . . . . . . . . . . . . . .3
Hooklift Controls . . . . . . . . . . . . . . . . . . . . . .4
Operation Overview . . . . . . . . . . . . . . . . . . .4
Unloading Operation . . . . . . . . . . . . . . . . . .5
Loading Operation . . . . . . . . . . . . . . . . . . . .6
Dumping Operation . . . . . . . . . . . . . . . . . . .7
Chapter 3 - Maintenance . . . . . . . . . . . . . . . .9
Maintenance Procedures . . . . . . . . . . . . . .9
Periodic Inspection . . . . . . . . . . . . . . . . .9
Daily Inspection
. . . . . . . . . . . . . . . . . . . .9
Monthly Inspection . . . . . . . . . . . . . . . . .9
General Service . . . . . . . . . . . . . . . . . . . .9
Choice Lubricants for DX Bearings . . . . . .10
Chapter 4 - Specifications . . . . . . . . . . . . . .11
Stellar Flex36 Model 60-8
Hydraulic Hooklift Specifications . . . . .12
Stellar Flex36 Model 84-10
Hydraulic Hooklift Specifications
. . . . .
13
Stellar Flex36 Model 108-12
Hydraulic Hooklift Specifications . . . . .14
Stellar Flex36 Model 120-14
Hydraulic Hooklift Specifications . . . . .15
Chapter 5 - Decals . . . . . . . . . . . . . . . . . . . .17
Decals of Note . . . . . . . . . . . . . . . . . . . . . .17
Decal Kit Placement - PN 35559 . . . . . . . .18
Chapter 6 - Installation . . . . . . . . . . . . . . . . .19
Basic Installation Overview
. . . . . . . . . . . .
19
Installation Steps - Basic Guidelines
. . . . .
20
Mounting Kit (Model 60-8) - PN 33320 . . .22
Mounting Kit (Models 84-10, 108-12,
120-14) - PN 23700
. . . . . . . . . . . . . . . . .
23
Rotary Valve
(All Models) - PN 37741 . . . . . . . . . . . . .24
Reservoir Assembly - PN 35883 . . . . . . . . .25
Setting System Relief Pressure . . . . . . . . .26
Installation Instructions for the
Power Beyond VDM8 Valve . . . . . . . . .28
Port Side Relief Installation . . . . . . . . . . . . .29
Controller Assembly . . . . . . . . . . . . . . . . . .30
Dump Light Kit Installation . . . . . . . . . . . . .31
Hydraulic Schematic
(Model 60-8) - PN 34616 . . . . . . . . . . . .32
Hydraulic Schematic
(Model 84-10)- PN 34617 . . . . . . . . . . . .33
Hydraulic Schematic
(Model 108-12) - PN 34618 . . . . . . . . . .34
Hydraulic Schematic
(Model 120-14)- PN 34619 . . . . . . . . . . .35
Subframe Model 60-8 . . . . . . . . . . . . . . . . .36
Subframe Model 84-10 . . . . . . . . . . . . . . . .37
Subframe Model 108-12 . . . . . . . . . . . . . . .38
Subframe Model 120-14 . . . . . . . . . . . . . . .39
Chapter 7 - Assembly Drawings . . . . . . . . . .41
Base Assembly (60-8) - PN 41828 . . . . . . .41
Base Assembly (84-10) - PN 41826 . . . . . .42
Base Assembly (108-12) - PN 41827 . . . . .43
Base Assembly (120-14) - PN 41773 . . . . .44
Dump Assembly (60-8) - PN 31824
. . . . . .45
Dump Assembly (84-10) - PN 33339 . . . . .46
Dump Assembly (108-12) - PN 34247 . . . .47
Dump Assembly (120-14) - PN 33417 . . . .48
Secondary Assembly
(60-8) - PN 33047 . . . . . . . . . . . . . . . . . .49
Secondary Assembly
(84-10) - PN 33341 . . . . . . . . . . . . . . . . .50
Secondary Assembly
(108-12) - PN 34249 . . . . . . . . . . . . . . . .51
Secondary Assembly
(120-14) - PN 33415 . . . . . . . . . . . . . . . .52
Tilt Assembly
(All Flex36 Models) - PN 33049 . . . . . . .53
Tilt Assembly
(Optional Tall Tilt) - PN 35032 . . . . . . . .54
Tilt Cylinder Assembly
(All Flex36 Models) - PN 23460
. . . . . . .
55
Main Cylinder Assembly
(60-8) - PN 27116 . . . . . . . . . . . . . . . . . .56
Main Cylinder Assembly
(84-10)- PN 33404
. . . . . . . . . . . . . . . . . .
57
Main Cylinder Assembly
(108-12, 120-14)- PN 33462 . . . . . . . . . .58
Chapter 8 - Replacement Parts . . . . . . . . . .59
Chapter 9 - Troubleshooting . . . . . . . . . . . . .61
Warranty Information . . . . . . . . . . . . . . . . . . .62