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–
a: Open the swivelling
hood (1).
–
b: Pull out the battery
(2) from above.
Install f
ollowing the
above steps in
reverse or-
der.
Battery use and maintenan
ce
5
Disassembling and installing the battery
64
5001 801
1555 EN -
12/2020
71
73
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
1 Introduction
9
Your Industrial Truck
10
General
10
CE Labelling
10
EC Declaration of Conformity in Accordance with the Machinery Directive
11
Information about Documentation
12
Scope of the Documentation
12
Supplementary Documentation
13
Copyright and Property Rights
14
Explanation of Symbols Used
15
Date of Edition and Latest Update of this Manual
16
List of Abbreviations
16
Defining Directions
18
Illustrations
18
Environmental Considerations
19
Packaging
19
Disposal of Components and Batteries
19
Technical Description
19
Description of Use and Climatic Conditions
21
Use of the Truck
22
Intended Use of the Trucks
22
Unauthorised Use
22
Place of Use
22
Residual Risks
23
Residual Dangers, Residual Risks
23
Residual Dangers, Residual Risks
24
Special Risks Associated with Using the Truck and Attachments
25
Overview of Hazards and Countermeasures
26
Danger to Employees
28
2 Safety
29
Definition of Terms Used for Responsible Persons
30
Operating Company
30
Specialist
30
Drivers
30
Basic Principles for Safe Operation
32
Insurance Cover on Company Premises
32
Special Features When Using Lithium-Ion Batteries (Variant)
32
Modifications and Refitting
34
Warning Regarding Non-Original Parts
34
Damage, Faults
35
Wheels and Tyres
35
Medical Devices
36
Emissions
36
Vibrations
36
Safety Tests
38
Carrying out Regular Inspections on the Truck
38
Electrical Insulation Testing
39
Safety Regulations for Handling Consumables
40
Permissible Consumables
40
Oils
40
Hydraulic Fluid
41
Disposal of Consumables
41
Safety Devices
42
Damage, Faults
42
Safety Guidelines
42
Battery Connection Cables
44
EMC - Electromagnetic Compatibility
45
3 Views
47
Overview
48
Display Element
50
Labels
52
Identification Plate
53
Production Number
54
4 Operation
55
Cleaning the Forklift
56
Checks before Use
56
Checks and Tasks before Daily Use
56
Break-In Period Precautions
57
Key Switch
57
Emergency off Switch
58
Driving the Truck
58
Using the Truck on Ramps
61
Picking up and Storing Goods
64
Truck Parking
65
Hoisting
66
Truck Transport
66
5 Battery Use and Maintenance
69
Battery Charger
70
Disassembling and Installing the Battery
71
6 Maintenance
73
Cleaning
74
Operational Safety and Environmental Protection
74
Repairs and Maintenance Safety Regulations
74
Calendar of Maintenance Operations
76
1000 Hour Service Plan
77
Lubrication Maintenance Schematic View
78
Servicing
79
Decommissioning and Storing the Truck
81
Carrying out Regular Inspections on the Truck
83
Equipment Scrapping and Disposal Method
83
7 Troubleshooting
86
Troubleshooting
86
8 Lithium-Ion Battery Use and Maintenance
87
Safety Precautions
88
Battery Introduction and Instructions
90
First Aid Measures after a Li-Ion Accident
91
Charging
91
Storage
92
Transportation
92
Troubleshooting Common Problems
93
Maintenance
93
9 Technical Data
95
Technical Datasheet
96
Eco-Design Requirements for Electric Motors and Variable Speed Drives
98
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