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Sullair 32 Series User Manual

Sullair 32 Series
42 pages
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Operator’s Manual
Series 32 400HP Thru 450HP
Industrial Rotary Screw Air Compressor
Part Number 252651
ESullair Corporation
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Sullair 32 Series Specifications

General IconGeneral
Pressure100-175 psig
Model32 Series
TypeRotary Screw
Cooling SystemAir Cooled
Voltage460V

Summary

Statement of Warranty

Warranty Terms and Conditions

Legal document detailing manufacturer's warranty terms and conditions for the compressor.

Safety Precautions

General Safety Guidelines

General advice on safe compressor operation, training, and compliance.

Personal Protective Equipment (PPE)

Requirements for personal protective gear when operating or maintaining the compressor.

Pressure Release Procedures

Guidelines for safely releasing system pressure before maintenance or adjustments.

Fire and Explosion Prevention

Precautions to prevent fires and explosions from lubricants, fumes, or ignition sources.

Moving Parts Safety

Warnings about keeping clear of rotating components like couplings and fans.

Hot Surfaces & Sharp Edges

Advice on avoiding contact with hot components and sharp edges.

Toxic & Irritating Substances

Information on handling and avoiding exposure to hazardous materials used with the compressor.

Electrical Shock Hazards

Critical warnings and procedures to prevent electrical shock during installation and service.

Lifting and Entrapment Safety

Safe practices for lifting, moving, and avoiding entrapment within the compressor enclosure.

Compressor Description and Components

Introduction to Sullair Compressors

Overview of Sullair lubricated rotary screw compressor features, reliability, and maintenance.

Description of Components

Identifies and briefly describes the main components of the air compressor package.

Compressor Unit Functional Description

Explains the operation of the single-stage, positive displacement fluid-lubricated rotary screw compressor.

Cooling and Lubrication System

Details the function of the fluid cooler, aftercooler, filters, and valves in cooling and lubrication.

Compressor Discharge System

Describes how compressed air and fluid are separated and processed after compression.

Control System Function

Explains the Sullicon Control system and its operation in regulating air output based on demand.

Air Inlet System Function

Details the air filter, maintenance gauge, and air inlet valve controlling air intake.

Instrumentation and Indicators

Describes the function of various gauges, lights, and buttons on the instrument panel.

Compressor Specifications

Installation Procedures

Compressor Mounting Guidelines

Instructions for proper foundation, leveling, and securing of the compressor unit.

Ventilation and Cooling Requirements

Specifies ventilation needs and water flow for cooling packages to maintain optimal temperatures.

Service Air Piping Installation

Guidance on installing service air piping, including shut-off valves and drains.

Coupling Alignment, Fluid Level & Piping

Procedures for coupling alignment, fluid level checks, and fluid piping for air-cooled models.

Electrical Preparation and Motor Rotation Check

Steps for electrical checks, wiring compliance, voltage verification, and motor rotation.

Compressor Operation

General Operation Overview

Introduction to compressor controls and indicators for proper monitoring during operation.

Purpose of Controls and Indicators

Explains the function of each control and indicator on the compressor's instrument panel.

Initial Start-Up Procedure

Step-by-step guide for the first-time start-up of the compressor, including checks.

Subsequent Start-Up

Simplified procedure for starting the compressor after initial setup.

Shutdown Procedure

Instructions on how to properly shut down the compressor.

Maintenance Procedures

General Maintenance Overview

Introduction to the maintenance program and use of service gauges.

Daily Operation Checks

Essential checks to perform before or during daily operation of the compressor.

Initial and Periodic Maintenance

Maintenance tasks for initial 50 hours and subsequent 1000 hours of operation.

Fluid and Separator Maintenance

Guidelines for fluid changes and separator element replacement schedules.

Parts Replacement and Adjustment Procedures

General guidance on replacing parts and adjusting components like filters and valves.

Troubleshooting Common Issues

Guide to identifying and resolving common compressor symptoms and problems.

Parts List and Ordering Information

Procedure for Ordering Parts

Instructions on how to obtain replacement parts, including contact information.

Recommended Spare Parts List

A list of recommended spare parts with kit numbers and quantities for common replacements.

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