Sullair SD-220 - Table of Contents

INSTALLATION, START-UP & MAINTENANCE MANUAL
MODEL NO.: SD-220 TO SD-600- DDS OPTION
REV 0 – May 24,,.2001
2
TABLE OF CONTENTS
FOREWORD................................................................................................................................. 4
SECTION 1 INTRODUCTION.................................................................................................. 5
1.1 GENERAL INFORMATION ............................................................................................. 5
1.2 SAFETY INSTRUCTIONS................................................................................................ 5
1.2.1 Identification of signs and symbols in this technical manual ..................................... 6
1.2.2 Safety tips for maintenance, inspection and assembly work....................................... 6
1.3 PERSONNEL QUALIFICATION...................................................................................... 7
1.4 PRODUCT INFORMATION............................................................................................. 8
1.4.1 Pressure vessel regulations.......................................................................................... 8
1.4.2 Airtightness test .......................................................................................................... 8
1.4.3 Overloading................................................................................................................. 8
1.4.4 Technical data sheet.................................................................................................... 9
1.4.5 Transport................................................................................................................... 10
1.4.6 Storage ...................................................................................................................... 10
1.4.7 Use of a pre and after filter ....................................................................................... 10
SECTION 2 INSTALLATION.................................................................................................. 11
2.1 SET-UP AND INSTALLATION...................................................................................... 11
SECTION 3 START UP AND OPERATION ........................................................................ 12
3.1 START UP/ SHUT DOWN.............................................................................................. 12
3.2 DESCRIPTION OF THE OPERATION .......................................................................... 13
3.2.1 Description of the operation...................................................................................... 13
3.2.2 Dryer operating sequence (No control or alarm option) ........................................... 14
3.2.3 Operating sequence (DDS Option) ........................................................................... 15
3.2.4 Alarms....................................................................................................................... 16
3.2.5 Electrical control....................................................................................................... 17
3.3 SPECIAL EQUIPMENT .................................................................................................. 18
3.3.1 DDS Controls............................................................................................................ 18
3.3.2 DDS Controls – Start up and operation .................................................................... 18
SECTION 4 MAINTENANCE ................................................................................................. 20
4.1 REPLACEMENT OF THE DESICCANT ....................................................................... 21
4.2 DISPOSAL OF THE DESICCANT ................................................................................. 21
4.3 CHANGING OF THE REGENERATION ORIFICE ...................................................... 22
4.4 TECHNICAL DOCUMENTS.......................................................................................... 23
4.4 TECHNICAL DOCUMENTS.......................................................................................... 24
4.5 FILTERS........................................................................................................................... 25
4.5.1 General comments and use ....................................................................................... 25
4.5.2 Function .................................................................................................................... 25
4.5.3 Assembly and installation......................................................................................... 25
4.5.4 Maintenance.............................................................................................................. 25
4.5.5 Changing of filter elements....................................................................................... 26
4.5.6 Accessories ............................................................................................................... 26