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Sullair SUPERVISOR CONTROLLER Series - User Manual

Sullair SUPERVISOR CONTROLLER Series
34 pages
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Part Number
02250146-049
©Sullair Corporation
SUPERVISOR
CONTROLLER™
INSTRUCTION MANUAL
ALL MODELS
OPERATOR’S
MANUAL
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Sullair SUPERVISOR CONTROLLER Series Specifications

General IconGeneral
BrandSullair
ModelSUPERVISOR CONTROLLER Series
CategoryController
LanguageEnglish

Summary

Section 1 Safety

General Safety Guidelines

Responsibility for safe operation rests with users; review all safety precautions and follow manual instructions.

Electrical Shock Precautions

Avoid contact with live electrical parts, use insulating surfaces, and perform repairs in safe conditions.

Variable Speed Drive Safety

Refers to Section 6 for specific safety information regarding products with variable speed drives.

Decals and Warnings

Decals on control panel contain essential safety information and should not be removed; contact for replacements.

Section 2 Supervisor Description

Supervisor Control Panel Overview

Diagram illustrating the Supervisor control panel layout with keys, display, and indicators.

Supervisor Keyboard Layout

Details the function and usage of each key on the Supervisor control panel.

Main Display Information

Explains the different states and information displayed on the Supervisor's main screen.

Function Menu Navigation

Guides users through accessing and navigating the Supervisor's function menu.

Status Display Details

Describes the display of current pressures, temperatures, inputs, and outputs.

Control Parameters Adjustment

Details parameters for controlling pressure, temperature, and timer settings.

Maintenance Information and Timers

Provides details on maintenance schedules, warnings, and part numbers for filters and oil.

Fault Log and History

Details the log of the last 16 faults, including run hours and fault descriptions.

Sensor Log Data

Explains the log of sensor readings leading up to a fault, including temperature and pressure data.

Sequencing and Communication Setup

Covers parameters for sequencing machines and communication settings within a system.

System Display for Sequenced Machines

Shows the status and modes of machines within a sequenced system.

Pressure Calibration and Settings

Details how to calibrate pressure sensors and other parameters for accurate readings.

Test Functions

Used by Sullair personnel for troubleshooting serial communications.

Factory Setup Parameters

Covers model settings, factory adjustments, and initial setup procedures.

Section 3 Start-Up Procedures

Motor Rotation Direction Check

Procedure to verify correct motor and fan rotation direction after wiring and installation.

Initial Start-Up Procedure

Step-by-step guide for the first-time start-up of the compressor unit.

Subsequent Start-Up Procedure

Instructions for starting the compressor after initial installation and during normal operation.

Shutdown Procedure

Simple steps to safely shut down the compressor unit.

Section 4 Troubleshooting

Troubleshooting Introduction

Guidance on systematic troubleshooting and visual inspection for compressor operation.

Supervisor Controller Troubleshooting Guide

Provides a guide to common messages, probable causes, and remedies for Supervisor controller issues.

Machine Behavior After Power Outage

Describes how the machine restarts and operates after a power interruption.

Remote StopStart Input Functionality

Explains how the machine reacts to remote stop and start input signals.

Brown Out Input Behavior

Details the function of the brownout input for enabling standby state and recovery.

Section 5 Wiring Schematic Diagrams

Supervisor Communication Module Wiring

Diagram showing the wiring connections for the Supervisor communication module.

Supervisor Control Wiring Diagram

Illustrates the wiring connections for the Supervisor control system, including I/O module and display.

Section 6 Variable Speed Drive

Variable Speed Drive Safety Precautions

Specific safety instructions and warnings for operating and servicing VSD packages.

Variable Speed Drive Overview

Describes the Sullair VSD drive application, its functions, and integration with the Supervisor.

VSD Installation Guidelines

Provides guidelines for installing the variable speed AC drive, including electrical preparation.

VSD Supervisor Display and Menus

Explains VSD-specific displays and menu adjustments accessible via the Supervisor.

VSD Status Displays

Details real-time and long-term performance data for the variable speed compressor package.

VSD Control Parameters

Lists and explains adjustments specific to VSD packages, such as setpoint and cost.

VSD Calibration Adjustments

Describes two additional calibration adjustments for fine-tuning VSD nominal values.

VSD Factory Setup

Covers factory adjustments for VSD packages, including model selection and features.

VSD Setup Configuration

Explains how to set up VSD parameters for compressor package construction, protected by password.

New Compressor Package Startup

Safety warnings and steps for starting a new compressor package with VSD.

VSD Fault and Warning Codes

Lists VSD fault messages, possible causes, and solutions displayed by the Supervisor.

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