Sullair TS-20 User Manual

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INDUSTRIAL AIR

COMPRESSOR

TTSS-2200

VV220000TTSS

100-250HP/75-187KW

AIR-COOLED & WATER-COOLED

STANDARD & 24KT

OPERATOR’S

MANUAL AND

PARTS LIST

KEEP FOR

FUTURE

REFERENCE

Part Number

02250146-047

©Sullair Corporation

PRELIMINARY

COPY

02/06/04

Table of Contents

Table of Contents3
General7
Safety Information7
Pressure Release7
Personal Protective Equipment7
Moving Parts8
Hot Surfaces, Sharp Edges and Sharp Corners8
Toxic and Irritating Substances8
Fire and Explosion8
Lifting9
Electrical Shock9
Entrapment10
- Product View11
- Sullarr Compressor Unit, Functional Description11
- Description of Components11
Introduction11
- Compressor Cooling, Lubrication and Discharge System - Air Cooled12
- Compressor Cooling, Lubrication and Discharge System- Water-Cooled13
- Compressor Discharge System, Functional Description14
- Control System, Functional Description14
- Control System TS-20 (with Spiral Valve)15
- Start Mode17
- Full Load Mode/Modulation Mode/Unload Mode17
- Air Inlet System, Functional Description17
- Instrumentation, Functional Description17
- Compressor Air Inlet System18
- Instrument Panel Group18
- Piping and Instrumentation Diagram19
Sullair Ts-20 Specifications21
Lubrication Guide - Standard Compressors22
Application Guide22
Fluid Level Check23
Electrical Preparation23
Installation23
Mounting of Compressor23
Service Air Piping24
Motor Rotation Direction Check24
Operation - Electro-Mechanical25
General25
Purpose of Controls25
Initial Start-Up Procedure27
Subsequent Start-Up Procedure27
Shutdown Procedure27
Supervisor Controller Panel28
General29
Daily Operation29
Maintenance after Initial 50 Hours of Operation29
Fluid Change29
- Fluid Filter Maintenance30
- Air Filter Maintenance30
Separator Maintenance30
Parts Replacement and Adjustment Procedures30
- Air Filter Element Replacement31
- Element Inspection31
- Air Filter View31
- Air Filter Consult Charts below to Determine Proper Filter31
- Separator Elements Replacement32
- Element Removal/Inspection32
- Primary Element Replacement32
- Control System Adjustment33
- Pressure Range Adjustment33
- Pressure Switch View33
- Sullicon Control View33
- Differential Adjustment34
- Drive Coupling Installation and Alignment34
- Drive Coupling Alignment34
- Installation Data34
- Troubleshooting35
- Variable Speed Drive Applications39
- Full Load Mode - 50 to 100 Psig (3.4 to 6.9 BAR)39
- Variable Speed Drive Part Load Control39
- Modulating Mode with Spiral Valve39
- Unload Mode - in Excess of 106 Psig (7.4 BAR)40
- Automatic Operation40
- Sullair V200TS Rotary Screw Air Compressor- Air-Cooled41
- Sullair V200TS Rotary Screw Air Compressor - Air-Cooled42
- Sullair V200TS Rotary Screw Air Compressor - Water-Cooled43
- Piping and Instrumentation (Air-Cooled) View46
- Piping and Instrumentation (Air-Cooled) Parts List47
- V200TS Piping and Instrumentation (Water-Cooled) View50
- V200TS Piping and Instrumentation (Water-Cooled) Schematic52
- Identification - V200TS Air-Cooled with Enclosure 100-150HP/75-112KW54
- Identification - V200TS Air-Cooled with Enclosure 125-200HP/93-150KW55
- Identification - V200TS Water-Cooled with Enclosure 100-150HP/75-112KW56
- Identification - V200TS Water-Cooled with Enclosure 125-200HP/93-150KW57
- Wiring Diagram V200TS Non-CE58
- Wiring Diagram V200TS CE59
- Spare Parts List61

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Sullair TS-20 Specifications

General

Brand	Sullair
Model	TS-20
Category	Air Compressor
Language	English

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