Section 7
MAINTENANCE
24
7.6 FILTER MAINTENANCE
Replace the fluid filter under any of the following
conditions:
1. As indicated by the maintenance gauge.
2. Every 1000 hours.
3. Every 6 months.
4. Every fluid change.
7.7 SEPARATOR MAINTENANCE
Replace the separator elements when your separa-
tor maintenance gauge shows red or after one (1)
year, whichever comes first. The separator ele-
ments must be replaced. DO NOT clean the sepa-
rator elements.
7.8 PARTS REPLACEMENT AND ADJUSTMENT
PROCEDURES
FLUID FILTER ELEMENT REPLACEMENT (100-
150HP/75-112KW)
Refer to Figure 7-1.
1. Using a strap wrench, remove the old element
and gasket.
2. Clean gasket seating surface.
3. Apply a light film of fluid to the new gasket.
4. Hand-tighten new element until new gasket is
seated in the gasket groove.
5. Continue tightening element by hand an addi-
tional 1/2 to 3/4 turn.
6. Re-start the compressor and check for leaks.
FLUID FILTER REPLACEMENT (200-250HP/ 150
-187KW)
Refer to Figure 7-2.
The main filter (P/N 250007-219) is located
schematically between the compressor cooler and
the compressor injection port. When servicing the
main filter, shut the compressor down and follow
the instructions below. For element replacement
order kit number 250008-956.
1. Remove the four (4) capscrews which secure
the filter head to the canister.
2. Pull the canister away from the filter head. The
filter element will be attached to the head.
3. Separate the element from the canister.
4. Remove the canister seal.
5. Thoroughly clean the filter head and canister in
solvent.
6. Lubricate the new seals with the same type of
fluid used in the compressor and position each
seal in its appropriate place.
7. Carefully push the element back into position on
the filter head.
8. Hold the canister in position under the housing
and replace the capscrews, securing the canis-
ter and filter head.
AIR FILTER MAINTENANCE (100-150HP/75-
112KW)
Refer to Figure 7-3. Air filter (P/N 408399) mainte-
nance should be performed when the maintenance
gauge is showing red or once a year, whichever
occurs first. If the filter needs to be replaced, order
Figure 7-2 Compressor Fluid Filter
(P/N 250007-219; 200 & 250HP/ 150 & 187KW)
*Replacement Element Kit P/N 250008-956
To minimize the possibility of filter element rup-
ture, it is important that ONLY replacement ele-
ments identified with the Sullair name, logo and
appropriate part numbers be used, and that sub-
stitute elements NOT be used, due to the fact that
such filters may have inadequate or questionable
working pressure ratings.
To minimize the possibility of filter element rup-
ture, it is important that ONLY replacement ele-
ments identified with the Sullair name, logo and
appropriate part numbers be used, and that sub-
stitute elements NOT be used, due to the fact that
such filters may have inadequate or questionable
working pressure ratings.