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SunStar KM-560 - User Manual

SunStar KM-560
34 pages
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1) For proper use of the machine, thoroughly
read this manual before use.
2) Keep this manual in a safe place for future
reference in case the machine breaks down.
User’s
Manual
KM-560
One needle, drop feed,
needle feed sewing machine
KM-560-7
One needle, drop feed,
needle feed sewing machine
with automatic thread trimmer
(Equipped with FORTUNA AC
SERVO MOTOR)
R
MMMMEE--005500662299

Table of Contents

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SunStar KM-560 Specifications

General IconGeneral
Maximum Stitch Length4mm
Maximum Stitch Width5mm
Stitch LengthAdjustable
Stitch OptionsStraight, zigzag
Presser Feetzipper, buttonhole
BobbinTop-loading
Voltage220V
Warranty1 year

Summary

Safety Rules and Precautions

Meaning of Safety Labels

Explains the meaning of Danger, Warning, and Caution labels used in the manual for user safety.

Meaning of Safety Symbols

Defines various safety symbols used in the manual, including 'must-not', 'must for safety', and electrical hazard warnings.

Machine Handling and Installation Safety

Machine Mobilization Safety

Provides safety instructions for moving the sewing machine, emphasizing trained personnel and avoiding accidents.

Machine Installation Precautions

Outlines essential preconditions for machine installation to prevent functional obstacles, contamination, and ensure proper operation.

Troubleshooting Safety Procedures

Details safety procedures for troubleshooting, including shutting off power, waiting for discharge, and using company-approved parts.

Machine Operation and Safety Devices

Safe Machine Operation Guidelines

Provides essential safety guidelines for operating the sewing machine, covering reading the manual, wearing appropriate garments, and avoiding moving parts.

Safety Device Identification and Purpose

Identifies key safety devices like the thread take-up spring cover, belt cover, and finger guard for preventing injuries.

Cautionary Markings and Content

Understanding Cautionary Instructions

Explains specific caution instructions regarding safety devices, switching off power, and hazardous voltage warnings.

Operation Checks

Needle Up-Stop Position Check

Checks the needle's up-stop position and thread take-up lever alignment for correct trimming function.

Machine Adjustments: Needle and Threading

Thread Tension Adjustments

Thread Take-Up Lever Adjustments

Presser Foot and Needle;Feed Dog Timing

Needle and Feed Dog Timing Adjustment

Guides on adjusting the timing of the needle and feed dog by manipulating the pulley, thread take-up lever, and base lines.

Needle and Hook Timing Adjustments

Hook Edge and Needle Center Timing

Details adjusting the timing of the hook edge and needle center crossing by setting stitch length and hook gear clamp screw.

Feed Dog and Presser Foot Adjustments

Timing and Stroke Adjustments

Timing of Auxiliary Presser Foot, Upper Feed Foot, and Needle

Guides on adjusting the timing between the needle, auxiliary presser foot, and upper feed foot for correct adherence.

Safety Device and Trimming Device Adjustments

Safety Device Adjustment and Intensity

Details how the safety device works and how to adjust its intensity using adjustment screws.

Movable Knife and Hook Stopper Adjustments

Movable Knife and Hook Stopper Position

Details adjusting the distance between the movable knife and hook stopper, and the knife-edge height relative to the stopper.

Movable;Fixed Knife Operation and Adhesion

Movable and Fixed Knife Positioning

Guides on adjusting the fixed knife position to match the movable knife edge, checking surface adhesion for trimming capacity.

Trimming Mechanism Checks and Maintenance

Knife Replacement and Thread Release

Thread Release Adjustment

Guides on adjusting the thread release solenoid and solenoid shaft collar to ensure proper opening of the thread tension adjusting plate.

Sewing Machine Troubleshooting

Needle Break Troubleshooting

Lists common causes and corrective actions for needle breakage, such as incorrect insertion or bent needles.

Thread Break Troubleshooting

Details troubleshooting steps for thread breaks, covering thread tension, hook condition, and needle plate issues.

Poor Thread Adjustment Troubleshooting

Addresses issues related to poor thread adjustment, including thread tension, take-up spring, and opener/hook gaps.

Upper Thread Skipping or Falling Out

Provides solutions for upper thread issues like skipping or falling out, focusing on needle, hook timing, and thread holder.

Trimming Issues and Maintenance

Trimming Miss Troubleshooting

Covers troubleshooting for trimming misses, focusing on knife-hook gaps, knife tension, and needle direction.

Short Thread Length After Trimming

Addresses issues causing short thread length after trimming, such as trimming cam timing and auxiliary thread tension.

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