PART NO. 690809 REV: A 33
Sunstream FL24/FL36/FL40: 6 month Inspection form
Location___________________________ Date______________Lift Number__________
Tools Required: SAE wrench set, SAE socket set and ratchet, allen wrench set, voltmeter, pliers, wire brush, hydrometer,
T-9 Boeshield, marine grease, distilled water.
Powerpack Box
Batteries – 10 minutes
Batteries – Includes 4 large deep cycle batteries
If using wet cell battery with caps, check water level.
Fill with distilled water to manufacturer specification if low
Test on each large battery in powerpack box using multi-meter. Under 12.2v indicates a low battery. Replace
or charge batteries if low.
Remove nuts on each battery post
Clean battery posts and cables with small wire brush to remove any corrosion or rust
Inspect for any heat damage or other corrosion
Re-attach battery cables to battery, confirm nuts are tight . Wing nuts MUST BE MORE THAN HAND
TIGHT if used.
Apply T-9 Boeshield to battery terminals and cables
Comments____________________________________
Wiring in Box – 3 minutes
Visually inspect all wire ends for evidence of corrosion, heat damage or loose (can move relatively easy
by hand) connections
Tighten, clean or replace any connections as needed
Apply T-9 Boeshield to all metal fittings and electrical components on pump
Comments____________________________________
Charging System – 5 minutes
Solar Panels
Disconnect white connector leading from each solar panel to wiring harness marked “solar”
Using multi-meter in DC volts in daylight hours, test each solar panel by unplugging the connec-
tor and placing the multi-meter test leads on the contacts on the connector. Under 16v indicates
potential problem.
Comments____________________________________
AC Charger
Verify AC Chargers are plugged in to live power and power light is illuminated, and output over 28V (14V
per 12v battery)
Comments____________________________________
Inspection Checklists