Suzuki 2006 gsxr 600 Service Manual

ENGINE 3-39
• Apply SUZUKI SUPER GREASE “A” to the O-rings.
 99000-25010: SUZUKI SUPER GREASE “A”
(or equivalent grease)
• Install the intake pipes.
• Apply THREAD LOCK to the bolts.
 99000-32050: THREAD LOCK “1342”
CLUTCH
CLUTCH DRIVE PLATE INSPECTION
NOTE:
* Wipe off engine oil from the clutch drive plates with a clean
rag.
* Clutch drive plate No.1: I.D. 111 mm (4.4 in)/Purple paint
* Clutch drive plate No.2: I.D. 111 mm (4.4 in)/Black paint
* Clutch drive plate No.3: I.D. 118 mm (4.6 in)/NIL
A Paint
• Measure the thickness of drive plates with a vernier calipers.
• If the drive plate thickness is found to have reached the limit,
replace it with a new one.
 Drive plate thickness:
Service Limit: 2.42 mm (0.095 in)
 09900-20102: Vernier calipers
• Measure the claw width of drive plates with a vernier calipers.
• Replace the drive plates found to have worn down to the limit.
 Drive plate claw width:
Service Limit: 13.05 mm (0.5138 in)
 09900-20102: Vernier calipers
CLUTCH DRIVEN PLATE INSPECTION
NOTE:
Wipe off engine oil from the clutch driven plates with a clean rag.
• Measure each driven plate for distortion with a thickness
gauge and surface plate.
• Replace driven plates which exceed the limit.
 Driven plate distortion (No. 1 and No. 2):
Service Limit: 0.10 mm (0.004 in)
 09900-20803: Thickness gauge

Suzuki 2006 gsxr 600 Specifications

General

Engine Type	4-stroke, 4-cylinder, liquid-cooled, DOHC
Bore x Stroke	67.0 mm x 42.5 mm
Compression Ratio	12.5:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	6-speed constant mesh
Final Drive	Chain
Front Suspension	Inverted telescopic, coil spring, oil damped
Front Brakes	Dual hydraulic disc
Rear Brakes	Single hydraulic disc
Fuel Tank Capacity	17.0 L (4.5 US gal)
Overall Length	2, 040 mm (80.3 in)
Overall Width	715 mm (28.1 in)
Wheelbase	1, 400 mm (55.1 in)
Seat Height	810 mm (31.9 in)
Ground Clearance	130 mm (5.1 in)
Rear Suspension	Link type, oil damped
Front Tire	120/70ZR17M/C (58W)
Rear Tire	180/55ZR17M/C (73W)